Yang Lin Plastic Products Co., Ltd.

Our Happy Toy Making Process

Process - Yang Lin Plastic Products Co., Limited Building 6, First Industrial Zone, Eastern Industrial Park, Shujiu Village, Changping Town, Dongguan City, Guangdong Province, China

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Inspector Gadget Figurine

HUNTER X HUNTER Gon Figurine

DEATH NOTE Misa Figurine

DEATH NOTE Light Figurine

DISNEY Lapin Blanc Figurine

NIGHTMARE BEFORE XMAS Sally Figurine

NIGHTMARE BEFORE XMAS Jack Skellington Figurine

NIGHTMARE BEFORE XMAS Zero Figurine

YU YU HAKUSHO Yusuke Figurine

MY HERO ACADEMIA Bakugo Figurine

HUNTER X HUNTER Hisoka Figurine

Injection Process of Collectible Toy
Diverse production processes are decided on different materials and characteristics.

The mass production process of the collectible toy is as follows: Design, Prototype, Tooling, Injection, Decoration, Assembly, Packing

The injection process is widely used in the production of everyday plastic products. For example, computers, telephones, fax machines, keyboards, cups and stereos. In the toy industry, the injection process is mainly used in various high-precision requirements of the assembled toys, such as GUNDAM and LEGO. The blind box series is also made mainly by the injection process.

The production of the injection process is rough as follows. The solid plastic raw material (PVC, ABS) are melted at a certain melting point and injected into the tooling at a certain speed through the pressure of the injection machine, and the tooling is cooled through the waterway, thus curing the liquid plastic and getting the same product as the designed from tooling cavity. The whole process of injection can be fully automated from putting in raw materials in tooling to products completed. They are suitable for mass production because the production speed is fast and efficient. And it is possible to make products with complex shapes with high precision and regardless of the size of the products.

The tooling is the core of the injection process. The tooling must be precise and stable because it is used at high temperatures and multiple frequencies. The injection process uses metal tooling and most of them are steel and copper tooling. The cost of simple structure and general material tooling is low. If the products are precise, the tooling cost will be higher.

A completed collectible toy figure is usually assembled with multiple plastic components (such as the head, torso, limbs and accessories). It needs many sets of metal tooling to produce them through the injection process. The cost of making and maintaining the tooling is higher and the time cycle is longer. It usually produces 3000 to 5000 sets because of the cost-sharing and production efficiency and the limitation of the injection process and the complexity of the steel tooling.

Except for the high cost of the tooling, the Achilles' heel of the injection process is the parting lines and the gates. The injection tooling is composed of two parts the injection side and the release side (also called the negative and positive tooling or the front and back tooling). There will inevitably be some gaps at the splice of the two parts of the tooling. The liquid plastic injected into tooling will leave a thin line on the surface of the finished product, which is the "parting line" and it is a common process defect. The gates are the residual marks in the connection between the runner (the channel through which the liquid plastic flows in the tooling) and the product body in the injection process.

The parting lines and gates are inescapable for the injection process. The quality and premium sense of the collectible toys is reflected in the treatment of the details.

The parting lines and gates of higher quality and more exquisite collectibles are not obvious. Either place them on the edge where they are not easy to be noticed, or they are treated with polish and repaired after demolding.

https://www.yanglinplastic.com/blog/injection-process-of-collectible-toy

The Material of the Collectible Toy

PVC, VINYL, ABS, PU, POLYSTONE, I believe you have heard of these.

What are they? Are they plastic? POLY is more expensive and advanced than VINYL?

We are confused about these questions about the materials and processes.

PVC (Poly Vinyl Chloride)

VINYL is the V in the Poly Vinyl Chloride.

PVC is the raw material of VINYL and SOFUBI.

The two basic forms of PVC are hard and soft.

SOFUBI is the phonetic abbreviation of the Japanese SOFT VINYL, its material is soft PVC.

The VINYL is a special production process of PVC.

The PVC has below advantages.

1. Good stability.

2. Good plasticity.

3. Lightweight.

4. Low price.

PVC is the most frequent material for the collectible toy.

The material of VINYL and SOFUBI is PVC too.

The cost of the PVC is low and the mold cost is high, it is suitable for mass production.

ABS (Acrylonitrile Butadiene Styrene)

The ABS material is found everywhere in life, such as car fenders, dashboards, televisions, refrigerators, washing machines, air conditioning and so on.

Most of the Blind Boxes and PVC Figures on the market are made from the material PVC and ABS.

Why use two different materials to make them?

The reasons are the different material characteristics.

The PVC is tough and ABS is hard.

All PVC material collectibles are easy to deformation, cracking and outlet.

The ABS material is suitable for long-term weight-bearing legs, arms, neck and other parts on the toy figures.

The ABS is easy to process to expressive details and plating performance and suitable for the performance of details and metal texture.

Most of the blind boxes and figures on the market are made from PVC and ABS parts.

The main components are PVC and ABS for the local structure requires weight or the form of sharp accessories.

PU (Polyurethane)

PU is the main material to make Garage Kit.

The usual "HEI-CAST resin" is PU resin.

It is made by mixing agent A and agent B in the same weight ratio and quickly molded.

PU is highly malleable and has a strong ability to express details and a good feel.

It has various colors, such as white, beige, ivory, transparent and so on.

It can also be modulated with special colors.

PU material is more expensive compared with PVC, ABS and other traditional plastics.

It is made of art toys when carried lightly need to hold lightly.

PU is commonly used in small batch production of artist and designer toys.

Compared with PVC, the material cost is high and the mold cost is low, the labor cost is high and the combined cost of a single is higher.

Poly (Polystone)

Polystone is a type of artificial stone.

It is usually used in the statues and appeared in the art toys in recent years.

It is made of resin mixed with stone powder.

The advantages and disadvantages of Polystone are as follows:

Advantages:

1. The material is cheap.

2. Impact resistance, heat resistance and hardness.

3. Longer life.

Disadvantages:

1. Heavyweight.

2. More brittle.

Compared with PVC, ABS and PU, the Polystone is the hardest, the heaviest and the most prone to fracture.

https://www.yanglinplastic.com/blog/the-material-of-the-collectible-toy

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What is the art toy?
Art toys are also called designer toys, they are collectible toys created by artists and designers. Unlike children's toys, art toys are usually considered to be collectibles for people over the age of 14. The art toys are handmade by designers or artists, like Tristan Eaton we worked with him before. Or manufactured by independent toy companies, such as MEDICOM TOY, KIDROBOT, and MIGHTY JAXX we have worked on many projects for them. The art toys are special-interest collectibles, their quantities are limited offered and retail prices are higher subject to limitations of craftsmanship and funding.
What is the art toy made of?
The art toys are made of a variety of materials, such as ABS, PVC, WOOD, METAL, LATEX, PLUSH and RESIN.
What is the vinyl toy?
The most popular art toys on the market are what we usually call vinyl toys. The vinyl is not the name of the material, but a production process, their material is still PVC.
What is the Sofubi?
Sofubi is a Japanese abbreviation for soft vinyl, also known as Japanese soft plastic. The Sofubi is not only referring to the material but also the design style and finishing process. The classic Sofubi is produced in tooling; hand painted or sprayed and uses the brush to create different decorations.
The art toy is toy or art?
The debate on this point has never stopped. The art toy is not only an assembly line product; it is the cohesion of the designer's abstract thinking and ideas. The design of art toys often comes from children's cartoon images, the works belong to a different adult market after secondary creation. They are becoming a personal interest, taste display and rather than simply to play with.
Does the blind box an art toy?
My opinion is yes, looking back at the definition and characteristics of art toys, blind boxes belong to art toys. If someone thinks that the blind box is not an art toy, they must have thought that the quality of the blind box is not good enough. The blind box is the designer's diversified creation of a character, usually as an entry-level product for the famous art toy works. The blind box reduces the threshold of entry to the art toy and makes more people involved. This is the reason why art toys are popular on the market.

https://www.yanglinplastic.com/blog/what-is-the-art-toy

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Yang Lin Plastic Products Co., Limited Yang Lin is a professional manufacturer specializing in plastic toys and electronic toys.