JK Sales

JK Sales conducted comprehensive training on grinding wheels and safety procedures at Varroc-7 plant on 04.11.23, covering gear, transmission, centerless, and more. We were honored to have the distinguished presence of Mr. Sudhakar Chavan, Plant Head; Mr. Rajesh Uniyal, R&D Head; Mr. Narendra Pawar, Operation Head; Mr. Rahul Belurkar, M.E. Head; along with Mr. Sandeep Jadhav from Varroc-5 plant, and their dedicated teams. Our Mr. Amit Jadhav, Production and Application Manager, and Mr. Hement Bahale, Sales Engineer, led the training sessions. We extend our heartfelt gratitude for your unwavering support and coordination throughout. Thank you, Mr. Kedar Patil, for your guidance and leadership.

STARTEC XP-P+: METAL BONDED GRINDING TOOLS FOR FLUTE GRINDING.

With the STARTEC XP-P+ product line, TYROLIT defines a new performance level for flute grinding on cemented carbide cutting tools. Two different diamond qualities and the innovative bond structure lead either to a significant reduction in grinding forces or to a major increase in profile retention. The precision of the processed tools remains at the same familiar high level.

Application: Flute grinding of cemented carbide round tools.

*Increased traverse speed.
*Extended dressing intervals
*Simple profilability.

🌟 Honored to host TYROLIT's esteemed team at 'JK Sales' in Pune! 🤝 A momentous day with 'Bernd Wahrburg,' the Manager of Application Engineering at Tyrolit Group, along with the Head of Sales for Middle East and India, 'Saachhin Kokane,' and the Senior Application Engineer, 'Hemanth Kumar. Collectively, we're poised to redefine the standards in the abrasive industry💥.

STARTEC PG - 2: Grinding tools for high-speed external cylindrical longitudinal grinding.

Based on our experience with the grinding tools from the STARTEC PG-1 product line, new solutions for rough grinding using a peel grinding technique evolved from resolute development work. Due to the unique wheel composition, a new high-strength metal bond and innovative diamond qualities the STARTEC PG-2 grinding wheels offer convincing performance. The process is carried out with an extremely low grinding noise level, wear is significantly reduced, whilst having improved surface quality and an especially high stock removal performance.

*Highest stock removal performance.
*Reduced grinding noise.
*Low wheel wear.
*Quickest availability.

Application: Grinding workpiece geometries using a contouring process.

CSS REGULATOR: The regulating wheel for centerless grinding.

Through the use of centerless grinding in through-feed and plunge cut grinding, round components can be produced with particular precision and efficiency. Here, the regulating wheel controls the grinding process and therefore has a decisive influence on the quality of the produced components. The CSS REGULATOR from TYROLIT is manufactured as a unitised version. The extremely high compaction ensures uniform quality of the regulating wheel.

*Excellent profile retention.
*Good coefficient of friction.
*Constant grinding pressure.

Application: Centerless through-feed grinding of automotive components.

CSS CENTERLESS: Your partner for bar grinding.

With a grinding wheel, regulating wheel and dressing tool, TYROLIT offers the complete range. By continually further developing our products, we can guarantee the best stock removal per grinding pass, the strictest tolerances and finest surfaces.

*TYROLIT offers the complete system (grinding wheel, regulating wheel, dressing tools).
*Reduced throughput times.
*Maximum stock removal rates.
*Lower dressing amounts.
*Maximum true running and shape accuracy.

CSS WIRE ROLL: The solution for grinding tungsten carbide wire milling rolls.

Our "roll pass" for grinding rod mills is called CSS WIRE ROLL – currently the best solution on the market. It is also a fully integrated system solution, including tools for re-trueing the grinding wheel and roughing stones for exposing the abrasive grain.

*Long service life.
*High profile retention.
*Increased process stability.
*Complete system in TYROLIT quality.

Exploring new horizons at with our Sales Manager, Anand Shinde! 🌟 Representing JK Sales and forging new connections in the realm of innovation.

SECUR HP 2.0: High-pressure grinding in the steel industry Premium grinding.

With the SECUR HP 2.0 high-pressure grinding wheel TYROLIT meets the high demands placed on this product. Many types of steel show surface flaws, scale and areas of decarburisation after continuous casting. The semi-finished products can therefore not be forwarded to the rolling mill without fettling. Here the grinding wheel comes into play as an integrating component, as it is essential for an economical fettling process that meets the technological requirements.

Application: High-pressure grinding.

*Highest quality level.
*Excellent grinding performance.
*Optimized processes.
*Highest safety.

CSS ROLL STAR 2.0 HYBRID: Grinding wheels for roll grinding.

More than one hundred years of experience in development of grinding solutions of the highest quality make TYROLIT to a valued partner in the in roll grinding. In the hot rolling mill TYROLIT Hybrid can boost the already excellent performance once again.

*Hybrid Technology.
*Universal use.
*Highest Performance.
*Customer solutions.

*Application:
Repair grinding roller.

*Diameter:600 – 1100mm.
*Disc thickness:60 – 152mm.
*Bore size: 127 – 508mm.
*Grit size: 20 - 54 Mesh.





ROLL STAR 2.0 HYBRID: Grinding wheels for roll grinding.

More than one hundred years of experience in development of grinding solutions of the highest quality make TYROLIT to a valued partner in the in roll grinding. In the hot rolling mill TYROLIT Hybrid can boost the already excellent performance once again.

*Hybrid Technology.
*Universal use.
*Highest Performance.
*Customer solutions.

*Application:
Repair grinding roller.

*Diameter:600 – 1100mm.
*Disc thickness:60 – 152mm.
*Bore size: 127 – 508mm.
*Grit size: 20 - 54 Mesh.





ROLL STAR 2.0 HYBRID: Grinding wheels for roll grinding.

More than one hundred years of experience in development of grinding solutions of the highest quality make TYROLIT to a valued partner in the in roll grinding. In the hot rolling mill TYROLIT Hybrid can boost the already excellent performance once again.

*Hybrid Technology.
*Universal use.
*Highest Performance.
*Customer solutions.

*Application:
Repair grinding roller.

*Diameter:600 – 1100mm.
*Disc thickness:60 – 152mm.
*Bore size: 127 – 508mm.
*Grit size: 20 - 54 Mesh.





ROLL STAR 2.0 HYBRID: Grinding wheels for roll grinding.

More than one hundred years of experience in development of grinding solutions of the highest quality make TYROLIT to a valued partner in the in roll grinding. In the hot rolling mill TYROLIT Hybrid can boost the already excellent performance once again.

*Hybrid Technology.
*Universal use.
*Highest Performance.
*Customer solutions.

*Application:
Repair grinding roller.

*Diameter:600 – 1100mm.
*Disc thickness:60 – 152mm.
*Bore size: 127 – 508mm.
*Grit size: 20 - 54 Mesh.

GENIS ROLL STAR: CBN GRINDING WHEEL FOR ROLL GRINDING.

TYROLIT has developed a new generation of grinding wheels with a CBN layer and an innovative core for grinding rolls used in cold rolling mills. The GENIS ROLL STAR enables the cost-effective machining of ultra-hard rolls thanks to shorter grinding times and higher-quality surface results. The newly developed core of the GENIS ROLL STAR is vibration-damped and can be disposed of once the grinding layer is worn down.

*Grinding ultra-hard materials.
*Universal machine use.
*Higher process stability.
*Universal use.

The cost-effective solution for the foundry industry : Other tools for automatic casting cleaning.

TYROLIT offers know-how and application expertise in the use of slip rings, grinding segments, edge-stable grinding wheels and diamond tools.

*Clean cutting quality.
*Long service life.
*Highest product safety.
*Customer-specific solutions.

FOCUR SA: Diamond cut-off wheel for grey and spheroidal cast iron.

iron
FOCUR SA diamond cut-off wheels from TYROLIT are the optimum tool for machining grey and spheroidal cast iron. These products combine a long lifetime with maximum economic efficiency. FOCUR SA cut-off wheels are available in diameters from 178 to 600 mm.

*Lifetime.
*Economic efficiency.
*Working convenience.
*Quality.

Unleash the Power of FOCUR-EXTRA Roughing Wheels with Your Angle Grinder! 🔥💪

When it comes to conquering the toughest casting challenges in the foundry industry, FOCUR-EXTRA is your ultimate weapon of choice. Engineered with precision and designed to withstand the harshest grinding processes, this range combines zirconia alumina with cutting-edge bond systems to deliver exceptional performance.

🛠️ Say goodbye to excessive effort with its high cutting ability.
🕒 Enjoy a prolonged tool lifetime with high-quality zirconia alumina and innovative bond systems.
🏋️‍♂️ Conquer any cast material, even mineralized cast iron.
🔄 Experience superior precision thanks to its new wheel design and advanced production technology.
✅ Trust in our commitment to stringent quality standards.

With FOCUR-EXTRA, your castings are no match for the unstoppable force of precision and durability. Get ready to redefine your grinding and cutting process.

Diamond cut-off and slot grinding tools:

Resin and metal-bonded cut-off grinding tools for ceramics and silicon components.

*Resin-bonded: excellent cutting ability with hard materials.
*Metal-bonded: Long lifetimes
*High dimensional accuracy

DIAMONT + VIB Star TK
Diamond grinding tools with VIB-Star core for technical ceramic components:
Diamond grinding tools with cushioning plastic core system for machining very hard materials and technical ceramic components. Straight diamond grinding tools in vitrified bond for the machining of ceramic components require special damping, thus VIBSTAR is only available in certain dimensions on request.

*Damping + low weight.
*Better surface finishes.
*Longer lifetime.
*Improved grinding ratio.

SECUR cut-off wheels:

The innovative solution for cut-off grinding:

Cut-off grinding – a cutting process with undefined edges – is frequently used in steel mills due to its excellent performance and economic efficiency. With SECUR, TYROLIT offers the ideal tool for every cutting application. Available with a diameter of up to 2,000 mm.

*Optimizes your process costs
*Enables innovative customized solutions
*Achieves the best cutting quality
*Ultimate product safety

STRATO ULTRA: Ceramic bonded grinding tools for surface and creep feed grinding.

TYROLIT is setting new standards for surface and creep feed grinding with the STRATO ULTRA product line. The highly porous bond system replaces expensive sintered aluminum oxide without sacrificing performance. Improved component quality is delivered through the increased profile retention and exceptionally cool grinding. Thanks to reduced diamond wear on the dressing tool combined with reduced pre-profiling times, TYROLIT offers a cost-effective solution in the turbine industry that delivers the accustomed high-quality results.

*Increased lifetime.
*Shorter grinding time.
*Cool grinding.
*Approved for up to 63 m/s.

Application: Creep feed grinding of turbine components.

Celebrating the brilliant minds behind the world's innovations and advancements. Happy Engineer's Day to all the visionaries shaping our future! 🛠️🌐

CBN grinding wheels for dry grinding HSS tools.

The proven CBN dry grinding wheels from the TYROLIT AMIGO product line meet these requirements perfectly. The highest stock removal rates and cool grinding can be achieved at the same time. As a result, machining costs are significantly lower and workpiece quality is increased.

*Universal use on all manual tool grinding machines
*Low wear
*Minimal thermal load on the tool
*Higher stock removal rate reduces grinding time

External cylindrical grinding, conventional ceramic.
For non and low-alloyed steels.

In many industries, external cylindrical grinding is one of the most frequently used grinding processes. In the automotive industry, for example, camshafts, crankshafts and gear shafts designed to meet the most stringent demands and requirements are produced. Use of aluminium oxide especially for non and low-alloyed steels. The grade and structure of the wheel affect the grinding result and are tailored perfectly to use on non and low-alloyed steels. Our assortment also includes wheels for angled flute grinding.

Strengthening the Bond of Togetherness this Raksha Bandhan. Happy Rakhi from JK JK Sales

CSS ROLL STAR 2.0
Grinding wheels for roll grinding.

With the CSS Roll Star 2.0, TYROLIT is defining a new level of performance in the grinding of rolls. More than one hundred years of experience in the development of grinding solutions of the highest quality make TYROLIT a valued partner for roll grinding.

*Optimization of grinding costs.
*Maximum grain utilization through optimized bonding system.
*Universal use - suitable for all common roll materials.
*Customer solutions.

Proud to be a part of a nation that reaches for the stars! 🚀 India’s Chandrayaan-3 mission is a shining example of our commitment to space exploration.

GALVANIC BONDED GRINDING TOOLS FOR CREEP FEED AND SURFACE GRINDING

With the STRATO SA product line, TYROLIT is offering grinding tools with electroplated Superabrasives that are predominantly used in the turbine industry. These grinding tools guarantee high profile accuracy and the best process stability during the creep feed process. In applications such as the machining of radial grooves, this produces extremely precise grinding results at low unit costs.

*Maximum profile accuracy.
*Maximum lifetimes.
*Replating-compatible.

Application:
STRATO SA during the machining
of a turbine stator vane.

Group

🛠️ Sharpening Knowledge! 📚 Our team JK Sales recently conducted comprehensive training at NRB Bearings Limited, a leading name in the bearing industry. 🏭💡 We delved into the intricate world of TYROLIT Grinding wheels, covering everything from essential tooling insights to ensuring safety during grinding operations. 🌟 Empowering excellence in precision and safety! Stay tuned for more updates. Group

🛠️ We're thrilled to share that our dedicated team embarked on an enriching journey of knowledge sharing and skill enhancement at NRB Bearings Limited, a dynamic player in the bearing industry! 🏭✨

💡 Our training sessions focused on TYROLIT grinding wheels, delving into the nitty-gritty of tooling and all things grinding wheel-related. We're committed to empowering our partners with the expertise they need for precision work. 🔧🔍

🌟 Together, we're shaping the future of grinding excellence! Stay tuned as we continue to share insights, updates, and more exciting ventures. 🚀

COLUMBIA: Vitrified bonded grinding tools for internal cylindrical grinding

COLUMBIA grinding wheels from TYROLIT bridge the techno logical gap between grinding tools made of fused aluminum oxide and Superabrasives. For internal cylindrical grinding applications, in particular, these products of specially bonded sintered aluminum oxide develop their full potential and make possible previously unparalleled levels of performance. This is true of both small and large component dimensions and for
various steel materials and hardening processes.

*Maximum process stability
*High quality of the ground rings
*Optimized economic efficiency

Application:
Grinding of bores and tracks.

Next Generation of Diamond Roller Dressers:
TYROLIT has extended the portfolio of diamond roller dressers with an exciting new assortment: DressTec NGR. This new product line enables TYROLIT to offer the fastest delivery time for roller dressers in the market, whilst maintaining the highest precision and quality. This is achieved thanks to the very latest manufacturing technologies, new processing steps and premium measuring equipment at the company’s state-of-the-art plant in Neuenrade, Germany.
DressTec NGR combines quality, reproducibility and precision features with the fastest speed to market. This is unique within the industry

*Fastest speed to market.
*Increased flexibility.
*Planning security.
*Unparalleled investment.

GENIS 2 LW
Vitrified bonded CBN grinding wheel with lightweight core for external cylindrical grinding.
With the GENIS 2 LW product line, TYROLIT is a pioneer and technology leader in the area of lightweight vitrified-bonded grinding tools. Through targeted material reduction, the wheel weight has been significantly reduced. The stock removal rate at the core is not random, but is calculated using a computational FEM analysis
(Finite Element Method). This means that deformations and potential
performance losses can be excluded. Through use of the lightweight GENIS 2 LW version, the maintenance intervals at the grinding machines can be reduced and handling significantly simplified for personnel in production.

*Weight optimization.
*Maximum tool life.
*Replating-compatible.
*Computational FEM simulation.

POLARIS PLUS-
With its POLARIS product line, TYROLIT is the market and technology leader in the production of galvanic bonded
grinding tools. Cutting-edge production equipment, manufacturing know-how and application expertise are essential for maximum tool lives. Even the smallest amount of axial and radial run out or the slightest imbalance can reduce the service life of the tool. Additionally with the
POLARIS PLUS variant, the zones with the highest levels of tool wear can be specifically reinforced, extending the
life of the grinding wheel even further.

*Individual production.
*Maximum profile accuracy.
*Maximum lifetimes.
*Constant optimization.
*Replating-compatible.

Delighted to capture this unforgettable moment with Mr. Ravi Prem, President of ICTMA, at the conference meeting on the cutting tool industry organized by the Indian Cutting Tool Manufacturer's Association. An inspiring gathering paving the way for innovation and excellence.

STARTEC XP-P+
Diamond cup wheels with highest edge stability.
The new STARTEC XP-P+ diamond cup wheels feature the use of innovative metal bonds combined with the highest diamond qualities and state-of-the-art production processes.
This greatly enhances the edge retention of the grinding tools,
surface results and feed speed. An extensive stock range ensures high flexibility in tool production.

*Maximum edge stability.
*Low grinding forces.
*System solution.
*Extremely rapid availability.

MIRA Ultra gear grinding wheels can be supplied unprofiled or pre-profiled for module=0.5 to 8 Starts=1 to 8 to a high-quality level.

Pre-profiling for high-quality and special gears is tailored specifically to the customer's request. All dimensions are aligned with the machines of the manufacturers, Reishauer, Liebherr, Kapp, Gleason, SAMP, Burri and Präwema.

*Increased operating speed.
*Optimized economic efficiency.
*Maximum process stability.
*Rapid availability.
*Cool grinding.

Contact us for continuous generating gear grinding wheels.

TYROLIT has developed the MIRA Ultra product line specifically for the continuous generating grinding of gears. All specifications are produced without the addition of sintered aluminium oxide and combine high performance data with optimum economic efficiency. The new type of grinding wheel structure was specially designed for operating speeds of up to 100 m/s, and allows reliable operation on modern high-speed machines.

Bibielle range offers a wide variety of surface conditioning products to increase productivity in your everyday processes. From finishing, masking and satin finishing products to surface preparation and blending tools every type of application is covered. Follow the link in our story and take a closer look at the catalogue.You can find Product Catalogue
also learn more about it on
website- https://bibielle.com/Bibielle