Guan Yu Machinery Co., Ltd.
CNC Internal and External grinding solution provider, available with custom made and complex design
每天不是在試加工, 就是在試加工的路上.
謝謝客戶一直給予冠昱不同的挑戰,這些挑戰也成為冠昱成長的養分,
這次的工件是日牌走心車床的襯套,
需求外徑,端面,錐度等多面加工,
工件本身長且薄,對於圓跳動的精度要求特別高,
如何夾持是最重要的一環!
KG-500LE搭配外圓砂輪, 以及兩內圓砂輪,
再加上客製化的夾持設計, 順利達成客戶對製程, 精度的要求!
GuanYu KG-500LE acceptance for sleeve used for the Japan Swiss Lathe.
Most difficult part is runout 3um request.
Because sleeve is quite long and thin, how to clamp workpiece properly is quite important.
We need to pay special attention to the transformation and force distribution on the clamping area.
We welcome all the challenges from our client!
International Manufacturing Technology Show is coming!
Welcome to talk with us during the fair:
Date: 9-14th Sep
Booth No. 236047
外面的天氣炎熱, 廠內的驗機也是如火如荼進行中.
好幾個案子的試加工都在排隊等待驗收,
這個剛完成的案子是KG500 雙主軸機型,
特別的點是內藏主軸由客戶提供,
考慮到當地售服維修的方便性, 客戶指定並提供了需要的主軸,
只要是經過品質驗證且售服快速的主軸廠商,
冠昱都歡迎客戶提供或者指定需要的主軸,
這樣一旦有主軸售服需求, 客戶能在第一時間得到需要的幫助,
對大家都是最好的!
The project that we are busy with this week.
KG-500 CNC Internal Grinders for gear and fl**ge grinding.
This model is suitable for big and heavy workpiece.
With A2-6 workhead and 2 pcs internal grinding spindles.
The built-in grinding spindles are provided by the client.
They have used the same spindle brand for a long time
For service concerns, they requested the same spindle on their machine.
This is totally fine for GuanYu.
We customized the seat to match client's spindle so that the client can get better service in the future!
冠昱KG-150D擁有獨立的雙主軸滑台,
擁有更靈活的研磨製程, 減少干涉問題產生,
雙研磨主軸
研磨直徑: 4-240mm
研磨長度: 150mm
對話式操作介面, 即便不會編寫程式, 也能輕鬆上手!
GuanYu KG-150D features independent dual spindle slides, providing a more flexible grinding process and reducing interference issues.
▶️Dual grinding spindles
▶️Grinding diameter: 4-240 mm
▶️Grinding length: 150 mm
▶️Conversational user interface, making it easy to use even without programming skills!
這星期迎來另一位客戶到廠驗機試加工KG-600SR 🦾🦾🦾
主軸類產品特別適合在冠昱的KG-600SR上加工,
搭配中心架可穩固長型, 重型工件,
擁有雙研磨主軸進行多面研磨加工,
在Y軸還搭配特有的角度調整系統,
確保在長期的錐度研磨下, 相關部件不產生背隙問題,
依舊維持高精度的成品產出!
Another inspection day with the client.
The KG-600SR is our specialist for its ability to grind spindles.
It features dual spindles for grinding various faces.
Has a unique design for the angle adjusting system to guarantee long term accuracy.
Your best partner for such task!
KG-600SR
Grinding dia.: 4~320mm
Grinding length: 400mm
Y axis swiveling angle: 0~+10 degree
Steady rest for long & heavy workpiece carrying
Contact us to find more and see us at
International Manufacturing Technology Show
Booth No. 236047
Date: 9~14th Sep
大家這幾天還好嗎?
這次颱風是預期之外的嚴重,狂風怒吼,暴雨傾盆,
希望被影響的人們及家園都能盡快恢復正常!
冠昱及員工們很幸運的沒有被影響太多,
颱風天也努力的跟客戶完成試加工驗收,
無論遇到何種情況,大家都要一起奮鬥!!
Because of the typhoon, the winds have been roaring and the rains pouring heavily from central to southern Taiwan these days. It has caused serious damage in some areas, including floods, fallen trees, and mudslides. We hope that everything and everyone affected by the typhoon can return to normal soon.
Fortunately, our place remains safe and tidy, and none of our members have suffered from it. We are still able to keep things going and conduct inspections with client in these special day.
Visit us - International Manufacturing Technology Showturing Technology Show
Booth No.: 236047
KG-150A 是 #冠昱 最基本的機型, 擁有
▶️ 單內徑主軸
▶️ Fanuc 控制器
▶️ 簡易式人機介面
▶️ 可加工內徑, 外徑, 端面, 錐度等
▶️ 加工範圍: d4~240mm
▶️ 加工長度: 150mm
雖簡單但能滿足各式需求!
The most basic model KG-150A from GuanYu.
▶️ 1 ID spindle
▶️ CNC Fanuc controller
▶️ Simple type HMI system for easy compensation
▶️ Semi or Full splash guard
▶️ Available for ID, OD, end face, taper grinding
▶️ Grinding diameters: d4~240mm
▶️ Grinding depth: 150mm
Compact but competitive!
老客戶來電詢問: 我們有比較重的工件, 在既有的機台上可以安裝嗎?
工件外徑530, 重量達86kgs, 加上夾頭本身的重量, 總重大約110kgs.
評估一下客戶現有機台的結構及剛性, 應該是沒有什麼問題,
就請客戶直接上線生產.
剛客戶傳影片來了, 一切符合需求! 研磨的表粗, 精度皆完美!
只能說, #冠昱 的機台就是耐操又有棟陶!!
A client called and asked: If I can process heavy ones on our current machine? 🧐
The workpiece is D530mm, thickness 83mm and weight 86kgs.
Add on the weight of chuck is around 110kgs.
Well, sounds like an "affordable" weight compare to machine's rigid structure.
Have a check and ask client to go head.
Later on client sends the video, everything works just fine as usual. 🦾🦾🦾
如果您擁有複雜工藝的加工件, 需要快速的製程,
並且發現標準的兩軸, 三軸內圓磨床無法滿足全自動化的需求,
那 #冠昱 的ATC機型是您的最佳選擇,
KG-500ATC擁有雙內圓主軸, 以及6把刀的換刀機構,
可以滿足各種尺寸, 各種材質的需求!
KG-500ATC is equipped with
2 Grinding spindles
6 tools ATC system
It is very suitable for those complicated and high productive workpieces.
If standard 2, 3 spindles model is not able to meet your requirements for automation.
KG-500ATC will be the ONLY choice.
Check the video and contact us for more information!
再兩個月🔥🔥🔥
我們將參加九月份的芝加哥IMTS展,
歡迎屆時在美國的朋友們, 務必到我們的攤位打招呼唷!
It is so excited to announce our first attendance of IMTS!
Please visit us at booth no. 236047 (North building)
冠昱KG-410SR研磨鑽床心軸的分享,
KG-410SR搭配中心架, 擁有雙內圓主軸,
搭配Bosch的精密線軌, 螺桿,
適合長型且多面的工件加工,
如再加上特殊防震接桿, 就可像影片中加工細長比較大的深孔,
如果你也有類似的需求, 歡迎聯絡冠昱諮詢更多細節!
A case for drilling machine shaft grinding.
GuanYu KG-410SR is equipped with
Steady rest
Dual internal grinding spindles
linear guideway and ball screw
Suitable for long, heavy workpiece grinding.
We also design special anti-vibration adapters, that can be used for deep hole grinding.
If you have any similar case, please contact GuanYu for more detail!
除了一般的靜態精度檢驗,
#冠昱 出廠前的每一台機台都會做雷射檢驗,
確保機台的定位精度, 重複精度能符合冠昱的標準!
Axes position accuracy checking, done by laser XL-80
All of our machines will be inspected by laser tool to guarantee real accuracy meets our standard. 👆👆👆
大家喜歡什麼樣的研磨花紋呢?
在我們的臥式內磨可以達到什麼樣的平面度呢?
⬇️⬇️⬇️ 詳情請查看影片 ⬇️⬇️⬇️
研磨的工件為精密螺帽,
搭配機型為KG-150D, 擁有雙內圓主軸進行螺紋以及端面之研磨.
除此, 也可研磨外徑, 內徑, 各種錐度!
搭配對話式人機, 不會寫程式也可輕鬆上手!
What kind of pattern on surface you like?
What kind of flatness can be done on our horizontal ID grinders?
Check it out here.
This is precision nut done by KG-150D 2 Spindles ID grinders.
The task from client is to do thread and end face grinding.
磨床特別重要的一點就是驗證,
特別是錐度的驗證,
只有驗證過的錐度, 才能確保製品達到圖紙需求的精度,
也確保成品的品質臻至完美!
Verification is the most important step after workpiece grinding.
This is a case we have processed spindle inner taper of BT40, and then match up with toolholders!
透過簡單的小修改,標準的內圓磨床也可迅速轉變為一台高效能的螺紋研磨機,無論是小批量生產還是大規模加工, #冠昱 多用途的內圓磨床都能滿足您的需求,確保工件的精度和質量。選擇冠昱的內圓磨床,讓您的加工工藝更加靈活、高效,為您的生產帶來更多價值!
With simple modifications, a standard internal grinding machine can quickly be transformed into a high-performance thread grinding machine. Whether for small batch production or large-scale manufacturing, 's versatile internal grinding machines can meet your needs, ensuring the precision and quality of your workpieces. Choose Guanyu's internal grinding machines to make your machining processes more flexible and efficient, adding more value to your production!
𝙆𝙂-𝟱𝟬𝟬𝙇𝙍 宣傳影片:精密工程與創新技術的巔峰之作。
研磨範圍:d4~320mm
最大研磨深度:200mm
以下是 KG-500LR 成為您下一個不可或缺工具的原因:
內徑主軸 #1 - 搭配獨特的角度調整系統, 確保達到高精度以及耐用的錐度工件研磨.
內徑主軸 #2 - 標準的內徑主軸, 可搭配不同的主軸轉速, 應用在多種表面研磨, 確保您在每次工作中都擁有合適的工具.
𝙋𝙍𝙊𝙈𝙊𝙏𝙄𝙊𝙉𝘼𝙇 𝙑𝙄𝘿𝙀𝙊 𝙊𝙁 𝙆𝙂-𝟱𝟬𝟬𝙇𝙍:
The pinnacle of precision engineering and innovation.
With grinding capacity: d4~320mm
With max grinding depth: 200mm
Here's why the KG-500LR is your next indispensable tool:
𝘼𝙙𝙫𝙖𝙣𝙘𝙚𝙙 𝟭 𝙏𝙖𝙥𝙚𝙧 𝙄𝙣𝙩𝙚𝙧𝙣𝙖𝙡 𝙎𝙥𝙞𝙣𝙙𝙡𝙚: Achieve the perfect grind every time with our specially designed taper spindle, featuring a unique adjusting system for flawless precision and effortless setup.
𝙑𝙚𝙧𝙨𝙖𝙩𝙞𝙡𝙚 𝙎𝙩𝙖𝙣𝙙𝙖𝙧𝙙 𝙄𝙣𝙩𝙚𝙧𝙣𝙖𝙡 𝙎𝙥𝙞𝙣𝙙𝙡𝙚: Adapt to various grinding tasks with ease, thanks to the inclusion of a robust standard spindle, ensuring you have the right tool for every job.
Contact us for more information!
冠昱機械祝福大家 #端午佳節快樂!
Happy Dragon Boat Festival!
Have a nice holiday 😊😊
✨✨筒夾案例分享✨✨
客戶已回購第三台, 從兩軸, 三軸到四軸機型,
#冠昱 滿足客戶希望一個製程, 完成所有表面加工的需求!
這樣的工藝, 不但提高了生產效率, 還結合了高精度要求,
好的產品帶來更多訂單, 相信第四台的機台採購案已在路上😀
Case shared for client that is manufacturing collet .
This is 3rd machine purchased by this client, from basic 2 spindles, 3 spindles and now 4 spindles.
The biggest benefit is to make all surfaces in 1 installation, combining efficiency and accuracy.
Good product brings more orders, 4th machine is on its way.
Check it out!
➡️➡️➡️ᏦᏀ-150Ꭺ 加工凹凸模的案子⬅️⬅️⬅️
KG-150A 是很基本的機型, 伺服工作頭以及單內徑主軸,
再加上一點小小的功能, 就能完成凹凸模表面的加工!
An interesting project done before.
From our basic 1 ID spindle internal grinder KG-150A to make convex and concave surface workpieces.
有時候會遇到這樣的問題:
為什麼 #冠昱 的磨床會有車刀模組呢?
這個車刀模組到底可以幫助我們什麼?
"生產"是對精度以及加工工藝不斷改善的過程,
這個車刀模組也是這樣概念下誕生的,
幫客戶減少製程, 減少加工時間, 還能確實達到需求甚至更好的精度,
讓我們客觀的實際計算給大家看!
Why would provide a lathe tool on grinder?
Does it really fit our needs?
What can it benefit?
The core of production is mostly about:
"I need higher precision, I need lower cycle time"
So, this is answer. Let's see how much it can save when we got this option.
我們將參加九月份的芝加哥IMTS展,
歡迎屆時在美國的朋友們, 務必到我們的攤位打招呼唷!
It is so excited to announce our first attendance of IMTS!
Please visit us at booth no. 236047 (North building)
KG-150D搭配機械手的安裝調適完成🙌
已經準備好➡️日以繼夜,不眠不休的工作🦾 🦾 🦾,
認真工作的同時, 要記得確實做好定期的保養,
這樣即便經過多年使用, 還是能達到同樣的精度水準!
KG-150D with Robot installation completed.
It is ready to work as hard as it can 🦾 🦾 🦾!
With good maintenance, it can perform same good accuracy over a decade!
👍另一個裝機日,這次的安裝帶有門型機械手,
如果工件不複雜,種類也單純,請務必優先考量機械手,
如果喜歡人大過於機械手,那請記得一次採購3台或者更多😆,
因為我們擔心配有對話式介面的機台對操作者來說可能任務太過簡單!不夠發揮他們的潛力!
Doing another installation today with .
If we are processing a high repeatability product, Robot is the best friend.
If we like Human over Robot, then please buy 3 or more machines in a time. Because with conversational type controlling interface, operator will get bored easily. 😅
🚀 KG-150D🚀
📢 Grinding capacity: 4-240mm
📢Max swing of workpiece: 300mm
📢Grinding length: 150mm
📢Dual grinding spindles
# # # 新用戶的磨床操作教育訓練 # # #
教育訓練的目的就是幫助用戶能快速掌握磨床操作技巧,確保用戶在最短的時候上線生產:
1. **操作技術**:學習設置和校準機器,選擇合適的砂輪,達到精確的公差和高品質的表面處理。
2. **安全規範**:掌握安全操作程序,避免操作中可能出現的危險。
3. **品質控制**:方法和工具,確保加工部件達到所需的品質標準。
4. **日常維護**:學習基本維護技巧,延長機器使用壽命。
通過培訓,用戶將能夠快速且自信地操作磨床,提升產品質量和生產效率!
# # # Grinding Machine Training for New Users # # #
The training is designed for new customers to help user quickly master the skills needed to operate grinding machines, ensuring a smooth and efficient production process.
1. **Operational Techniques**: Learning how to set up and calibrate the machine, select the right grinding wheels, and achieve precise tolerances and high-quality surface finishes.
2. **Safety Protocols**: Mastering safe operating procedures to avoid potential hazards during operation.
3. **Quality Control**: Methods and tools to ensure processed parts meet the required quality standards.
4. **Routine Maintenance**: Learning basic maintenance techniques to extend the machine's lifespan.
Through our training, user will be able to quickly and confidently operate grinding machines, improving product quality and production efficiency.
KG-500 - 齒輪加工
每一個轉動,每一個磨削,都以堅定的精確度完成。
對於冠昱來說,完美不是一個目標;它是必然的。
每個齒輪都需要無瑕的工藝,才經得起考驗。
冠昱磨床就是最好的設備選擇!
Gear processing video from KG-500 - GuanYu Machinery.
Every rotation, every grind, executed with unyielding accuracy.
For GuanYu Grinders, perfection is not a goal; it's an inevitability.
Each gear emerges flawlessly crafted, ready to endure the rigors of industrial duty.
KG-500 is an iconic dual spindles models.
Grinding capacity dia 4~320mm
Grinding length up to 200mm
Fanuc controller with extra HMI interface for easy operation
Plus - GuanYu is able to do customization design upon request.
Contact us for any need!
KG-500LE 內外徑複合式磨床
擁有405mm的外圓砂輪可進行高效率之外徑, 端面研磨,
可裝配兩隻內圓主軸, 進行多面研磨加工,
在工件一次安裝的條件下, 即可進行多面的加工,
非常適合擁有繁複工藝的加工件,
歡迎聯絡我們以了解更多!
KG-500LE Campaign Video
Model designed for complicated faces grinding.
With 405mm OD wheel for efficiency OD, end face grinding.
With 2 internal spindles for multiple faces/sizes, grinding.
All procedures in 1 installation to guarantee accuracy.
Contact us to find more!
👉Grinding dia 4~320mm
👉Conversational type interface
👉Grinding depth up to 200mm
👉Swivel angel of workhead -5°~+30°
#內圓磨床 #內外圓磨床 #外圓磨床 #磨床
機台做一點變動,就能配合客戶需求,達到客戶所求完美的加工能力。
在這個案件上,我們調整了KG500L小部分結構,再加大研磨主軸的馬力,就能研磨630mm外徑, 內徑,端面。
用中小型機台研磨大外徑,不止節省機台採購成本,也大大減少佔地空間。
A little modification and fit perfectly for client.
This is the d630mm ring of 4th rotary table.
We modify a little design of KG500L and enlarge the horsepower to process its OD, ID, end face.
No need for big invest to a huge model. Big save not only on its cost but also space!
將標準機型加上一點小小的變化, 就能創造不同的效率.
KG-500加上我們的車刀模組,
結合了車刀的切削效率與研磨的精度, 讓機台的功能往上提升一階👆 👆 👆
車刀選擇外徑或者內孔車刀皆可唷!
Another example of complex machine with function turning and grinding.
Model: KG-500
👉 Diameter capacity: dia 4-320mm
👉 Grinding depth: 200mm
👉 Dual grinding spindles
👉 1 turning spindle, which is available for external turning or boring.
KG-600SR首航葡萄牙, 掌聲催下去!!
感謝客戶評估將近一年, 然後用一天完成決定))
Everything is ready for this workaholic KG-600SR to start his career in Portugal! Main task is for all kinds of spindles maintenance! 💪 💪
(This machine knows better Portuguese than me😝)
More video for KG-600SR:
https://www.youtube.com/watch?v=qVOD8Tz4R18
客戶的想法沒有邊界, 無限的創意賦予我們的是將想像變成現實的超能力. 這款搭配有車刀刀塔的磨床, 是由標準的機型KG-500客制而來, 將X軸行程加大, 以便有足夠的空間行程裝上刀塔, 保有雙內圓主軸, 在工件車削完畢後馬上進行多面研磨, 定義了高效率與高精度!
Client is the most creative creature. They will try every way to save a step, reduce the cycle time but meanwhile remain everything in quality. Here is one of examples - A customized machine that modify from our standard model KG-500 with extra X travel to allow installation of a "lathe turret".
With this turret, client can do grinding right after turning. Not only benefit to its geometric accuracy, but also great saving on space and energy! Check it out!
KG-600SR Campaign video
This is the model we target for long, heavy and taper workpieces!
Different kinds of spindles, long sleeves will just fit it outstandingly.
The unique design we want to point out is, the special design of Y axis with angle adjusting system.
In traditional way, the taper would be done by X axis (workhead).
But when operator constantly grind taper from workhead angle, backlash problem become more and more serious day after day.
To solve this problem from our taper-lover client, we design this system to minimize his issue.
Taper of Y axis is adjustable from 0 to 10 degree.
Check it out!
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Taichung City
429