Carl Bugeja

Carl Bugeja

Engineer trying to invent new things with electronics

30/07/2024

After months of hard work, my latest Micro PCB Motor is ready for release! It's now robust enough to be offered as a development module on microbots.io ~ It launched yesterday and to our surprise sold out within hours! But it will be restocked in a couple of weeks, along with the build video on my YouTube channel.

15/05/2024

So happy with all the feedback we received on the Mini-Sphere! We will continuous keep thinking about new ways to improve this RND project so that maybe someday it will be feasible enough to turn it into a product

If you haven't watched the video yet go see it on youtube.com/carlbugeja.

Photos from Carl Bugeja's post 25/04/2024

Just released an epic new Project on my YouTube channel! And it's full of tiny LEDs

Link in my bio

13/03/2024

New Butterfly PCBs just arrived in the workshop!
This one is a bit smaller than the previous one πŸ¦‹

01/02/2024

Not a Real Butterfly! πŸ¦‹ Have you seen my new YouTube video yet?

This is probably the prettiest PCB I ever designed 😍



Learn more at .io

24/11/2023

Special Announcement Coming Soon πŸ’™

I'm so excited! πŸ€–

Photos from Carl Bugeja's post 01/08/2023

Integrated a Flexure Bearing into a PCB Actautor! Full video is now up on my YouTube channel (link in my bio)



PCB designed with
Manufactured by

Photos from Carl Bugeja's post 23/06/2023

My latest project took forever to conclude but I'm so satisfied with the final result πŸ™ƒ Super excited for the future of my PCB Motor!



PCB designed with
Manufactured by

Making a PCB Motor spin 30,000 RPM FASTER 23/06/2023

https://www.youtube.com/watch?v=NX7GHqq28uU

Making a PCB Motor spin 30,000 RPM FASTER Building 4 different speed controllers to optimize my PCB MotorGet a free trial of Altium Designer with 365 + 25% off - https://carlbugeja.com/altium PCBs ma...

Photos from Carl Bugeja's post 02/05/2023

Just received some new PCBs! These are different ESCs topologies to test with my PCB Motors



PCB designed with
Manufactured by

Photos from Carl Bugeja's post 25/03/2023

My Foldable Circuit Rover Project is finally released on YouTube! https://youtu.be/PsZszv4qHu4

24/03/2023

New Project dropping later today on YouTube! πŸ€– So excited to show you this one!

12/02/2023

Yesterday was a special day!
All credits goes to my supehero wife for delivering little Jack safe and sound

Photos from Carl Bugeja's post 03/02/2023

Finished designing the S-bot MKII Rover PCB!

MKI had some issues related to the motor driver and mechanical stiffeners, which I managed to fix with this new design! Can't wait for the new PCB to arrive and drive it around!



PCB designed with
Manufactured by

Internal Heating Element Makes These PCBs Self-Soldering 19/01/2023

"because it’s not like a PCB is going to solder itself. Right? Wrong" πŸ˜… Thanks for the great article Hackaday

Internal Heating Element Makes These PCBs Self-Soldering Surface mount components have been a game changer for the electronics hobbyist, but doing reflow soldering right requires some way to evenly heat the board. You might need to buy a commercial reflo…

Photos from Carl Bugeja's post 18/01/2023

Self-Soldering Circuits are officially a thing!! New video https://youtu.be/r0csHZveVvY

Photos from Carl Bugeja's post 14/01/2023

I haven't got a HASL surface finished pcb in ages! I kind of forgot to tick the ENIG box πŸ˜… But it looks cool with the matt black soldermask

Photos from Carl Bugeja's post 09/01/2023

Last week I finished testing the software of the Open Reflow controller. I found a couple of hardware mistakes in the circuit, so it took me awhile to debug and find if the issue is from the circuit/soldering/software, but now that its done, I made the necessary modifications to the PCB to fix the hardware mistakes v1.0 had.

I cannot wait for the new PCBs to arrive and show you what it does! For now I 'm going to keep it a secret (Patreon members 🀫) What do you think is its application?

02/01/2023

New Year, New Flaps πŸŽ‰ Just received this experimental PCB flap prototype which I'm calling the PixleFlap. It's job is to reflect light and I'm quite satisfied with the first results! Next step is scaling it up 😎

Flexible Actuator Survives 100,000,000 FLAPS 30/11/2022

Just published a new video about Flexible PCB Actuators and what it takes to make them robust (it took me more than a year of testing to figure this one out) hope you'll enjoy it πŸ™ƒ

Flexible Actuator Survives 100,000,000 FLAPS Making a flexible Actuator Robust! New Flap πŸ‘‰ https://flexar.io/store/p/pcb-actuator-12-layer-s8myrPCBs manufactued at PCBWay - https://www.pcbway.comGet a ...

15/11/2022

Classic Matte Green Soldermask never disappoints 😍

I made a €2 Actuator to animate Origami 14/11/2022

Sticker Actuators + Paper Origami

I made a €2 Actuator to animate Origami Sticker Actuator - https://flexar.io/store/p/flexarGet a free trial of Altium Designer - https://carlbugeja.com/altiumPCB Manufacturer - https://www.pcbway.c...

Electromagnetic Animated Origami 02/11/2022

Electromagnetic Animated Origami Carl Bugeja is bringing origami to life with the power of magnetism!

Sneak Peek of my New Workshop 10/10/2022

Welcome to my New Workshop!

Sneak Peek of my New Workshop Welcome to my new shop! Help me make more projects by supporting me on Patreon - https://www.patreon.com/carlbugejaGet a free trial of Altium Designer - http...

Flapping PCB Fan Blows A Little Bit 24/08/2022

Flapping PCB Fan Blows A Little Bit Moving air with spinning blades is the most popular way, but it is not the only way. Using the PCB actuator technology he has been working on for the past few years, [Carl Bugeja] built a small ele…

DIY Solid State Fan 08/08/2022

DIY Solid State Fan! New video πŸ‘‰

DIY Solid State Fan An experimental DIY Fan made from Flexible PCBsGet a free trial of Altium Designer - https://carlbugeja.com/altiumPCB Manufacturer - https://www.pcbway.comMy...

Making a Driver (from Scratch) to control PCB Actuators 14/07/2022

Just released a new video about my PCB Actuator Driver!

Making a Driver (from Scratch) to control PCB Actuators My new PCB Actuator Driver Kit - https://flexar.io/store/p/flexar-driverGet a free trial of Altium Designer - https://carlbugeja.com/altiumPCB Manufacturer -...

02/06/2022

I have created a 2nd channel were I post fun behind-the-scenes YouTube Shorts of tests & upcoming projects! If you're into that please subscribe here πŸ‘‰ https://www.youtube.com/channel/UCLZFgWn6LxmLAdzxh4R8Z7w
Not everyone is into YouTube shorts so it made sense to put them on a 2nd channel

25/05/2022

PCB Motor Robot v1.3 - Full video πŸ‘‰ https://www.youtube.com/watch?v=ys8wHc_UrsU&t=223s

12/05/2022

Made a new YouTube Channel Logo πŸ™ƒ

Videos (show all)

Tiny Robot Big Battery
New Rotor-Wheels with 3d-printed TPU tyres
Reflow Soldering πŸ‘Œ
Friday Night Flexar Testing
Bought a new Flir One Pro Thermal Camera! The fact that it can record video is going to help me visualize some of my upc...
Publishing a new special project this week! πŸ“
New YouTube Video coming tomorrow #flexpcb
Flexar Driver v1.4 βœ… I made some minor modifications to my driver design! Mainly to the silkscreen areas to enhance the ...
I call this the 'Simple Bot' (aka 'S-bot') this design is made from one 4-layer FlexPCB with a couple of stiffeners! It ...
Can't get any simpler than this!
Proof testing a new project idea!
12-layer PCB Speaker πŸ”Š

Website