Cokebusters International

Cokebusters International

Supporting the energy industry, Cokebusters specialises in mechanical cleaning & pipeline inspection.

Photos from Cokebusters International's post 04/11/2024

Day one at Adipec Official 2024 Exhibition and Conference and what a start to the week!

We received a visit from His Majesty's Ambassador to the United Arab Emirates, Edward Hobart CMG as well as the CEO of the EIC Stuart R Broadley HonFEI and representatives from ADNOC Group, all of whom were interested to learn more about our leading and technology.

If you have questions about how our service could solve a problem for your asset, be sure to come and ask one of the team on stand 8438. We look forward to making many more connections and sharing our niche knowledge and expertise over the next three days!

31/10/2024

Next week we'll be exhibiting our leading and technology at the world's largest in Abu Dhabi and we very much hope to see you there!

ADIPEC Exhibition and Conference has become an annual tradition of ours. It's our big opportunity to reconnect with partners, affiliates and valued customers and we always look forward to learning from the energy industry's leading experts, pioneers and innovators.

You'll find us on stand 8438 in Hall 8. There you'll be able to connect with our MD James Phipps, our Operations Director Charles Bushnell, our Commercial Manager David Phipps and our NDT R&D Engineer Chris Peyton. Thanks to our friends at the EIC for hosting us at the UK Pavilion and to Al Mousawi for their continued support in the region.

28/10/2024

Our Cokebusters USA Team had a wonderful evening at the EIC (Energy Industries Council) World Energy Supply Chain Awards last week!

It was a great opportunity to take a break from work and meet with other companies supporting our vital energy industry. We learned a lot and would like to thank the EIC for their hospitality.

Congratulations to all the winners! We'll certainly throw our name in the stetson again next year.

How Mechanical Cleaning Improves Energy Efficiency in Refineries - Cokebusters 25/10/2024

What impact does have on energy efficiency in oil refineries? Can the Cokebusters service actually make the process of producing the black stuff a little more green?!

Let's find out...

https://cokebusters.com/how-mechanical-cleaning-improves-energy-efficiency-in-refineries/

How Mechanical Cleaning Improves Energy Efficiency in Refineries - Cokebusters Refineries operate under extreme conditions, processing vast amounts of crude oil and other hydrocarbons at high temperatures and pressures. Over time, coke deposits – carbon-rich, hard substances – build up on the inner walls of furnace and heat exchanger tubes, severely impacting performance. ...

22/10/2024

Following our feature in this year's edition of 'Survive and Thrive', we are thrilled to see Cokebusters has been shortlisted as a finalist in the EIC (Energy Industries Council) World Energy Supply Chain Awards!

Four members of the Cokebusters USA team will be attending the Regional Awards ceremony in Houston tomorrow evening, which is dedicated to recognising and celebrating excellence in the energy industry.

17/10/2024

Today Cokebusters is announced as the National Winner in the ‘Digital Revolution’ category of the British Chamber of Commerce Business Awards 2024! This comes after the recent news that we won the ‘Digital Revolution’ category of the Regional Future Business of the Year Awards.

When we think back to our humble (and very analogue!) beginnings in 2005, this is a huge achievement for us and we’d like to thank West Cheshire and North Wales Chamber of Commerce for their continued support over the years.

https://cokebusters.com/cokebusters-2024-award-for-digital-revolution/

cokebusters.com

14/10/2024

Harnessing machine learning capabilities to improve acoustic tube inspection technology holds immense potential for advancing the precision, efficiency and reliability of our inspection and data analysis processes.

Our KTP Associate Hongyu You is working alongside the University of Strathclyde to establish the extent to which integrating machine learning algorithms can improve our processes, making for faster and more accurate data delivery.

At Cokebusters, we understand that downtime is costly. We are always looking for innovative ways to streamline and improve our own processes and consequently deliver a better experience to our valued customers in the energy sector.

How Predictive Maintenance is Changing Refinery Operations: The Power of Tube Inspection Data - Cokebusters 10/10/2024

The energy sector is undergoing a technological revolution and refineries are at the forefront of this transformation. is among the most impactful advancements in the energy sector. Leveraging scientific data to anticipate and identify trends of degradation can ultimately predict when equipment is likely to reach end of efficient life, or even failure.

In this article we discuss how the data delivered by Cokebusters' patented tube can assist our clients make this strategic shift towards predictive maintenance.

How Predictive Maintenance is Changing Refinery Operations: The Power of Tube Inspection Data - Cokebusters Discover how ultrasonic tube inspection data is transforming predictive maintenance in refineries. Learn how early detection of corrosion, accurate failure predictions, and optimized equipment lifespan reduce downtime, improve safety, and boost operational efficiency.

Understanding the Impact of Coke Build-up on Refinery Operations - Cokebusters 03/10/2024

We are all aware and in favour of the global shift towards greener energy sources, but as things stand today refineries are still the lifeblood of the global energy industry. Refinery operations are highly complex and maintaining optimal performance is an ongoing challenge. At Cokebusters we have always strived to help our oil industry clients process fuel as efficiently and cleanly as possible.

One of the critical issues that can significantly affect refinery efficiency is coke build-up inside process equipment like fired heaters, heat exchangers and furnaces… this is where our specialist and service comes in!

In this article we explore the impact of coke build-up on refinery operations and how our patented services can help… https://cokebusters.com/understanding-the-impact-of-coke-build-up-on-refinery-operations/

Understanding the Impact of Coke Build-up on Refinery Operations - Cokebusters Learn how coke build-up in refinery equipment impacts efficiency, increases fuel consumption, and leads to costly downtime. Discover how mechanical decoking and regular tube inspection can restore heat transfer, reduce emissions, and improve refinery operations.

30/09/2024

We are thrilled to have won a British Chamber of Commerce Award for ‘Digital Revolution’ in the Wales Region!

Cokebusters began its life 20 years ago as a very analogue family business encased in shelves of Lever Arch files and communicating with clients by fax (remember fax?!). In recent years we've been embracing all that has to offer to streamline our business practices and improve our own services to the energy sector. The way we execute, process and deliver our service is always evolving as we embrace opportunities in and improve our data analysis software.

We look forward to the National Awards in October and would like to thank West Cheshire & North Wales Chamber of Commerce for all the support they have given us over the years!

The Benefits of the Cokebusters ‘Combined Service’ - Cokebusters 26/09/2024

Since Cokebusters was established in 2005, the company has been driven by a determination to position itself as the leading specialist contractor in its field to offer its clients a combined service of and . This objective was realised when the first generation Cokebusters “smart pig” was launched. The technology has come a very long way since those early days, but by 2006 Cokebusters had become the first company to offer:

“One Company, One Combined Service, One Quotation and One Charge.”

In the high-pressure environment of industrial maintenance, particularly in the energy sector, efficiency and precision are critical. In this article, we delve into the numerous advantages of employing a contractor that offers this combined service...

https://cokebusters.com/the-benefits-of-the-cokebusters-combined-service/

The Benefits of the Cokebusters ‘Combined Service’ - Cokebusters In the energy sector, efficiency and precision are critical. This is where the benefits of hiring a contractor who offers combined mechanical cleaning (pigging) and piping inspection services can make a significant difference. Cokebusters explores the advantages of employing a contractor that offers...

A Word From Our UK HSE Manager - Cokebusters 12/09/2024

At Cokebusters, health and safety aren’t just priorities, they’re part of who we are. Our HSE Managers in the UK and the United States work closely together to ensure the standards are universal.

As the company continues to grow, we have further formalised our health and safety procedures to ensure we consistently resource, support and deliver our world-class and services in a safe and responsible manner.

Today our UK HSE Manager, Glynn Clarke, shares an update on what's been going on in the realm of health and safety at Cokebusters...

https://cokebusters.com/a-word-from-our-uk-hse-manager/

A Word From Our UK HSE Manager - Cokebusters From our Technology Centre in Chester, Cokebusters HSE Manager Glynn Clarke shares some of the recent efforts we have been making to further improve our processes to elevate standards and lower risk at home and on site.

10/09/2024

The Cokebusters USA team recently enjoyed a delicious lunch to thank each member of staff from the operators to the support personnel who all work hard to consistently deliver our world-class and services to the in a timely and cost effective manner.

03/09/2024

Over in Houston one of our skilled operators, Ryan Bonzagni, received a glowing testimonial from a client he and his crew worked with earlier this year! It's wonderful to hear such positive feedback from site and we'd like to thank Ryan for serving our valued customer so well.

We have made great effort to improve and update our training procedures over the past 12 months and we are always impressed by members of our team who show a genuine work ethic and determination to do their job to the very best of their ability.

Cokebusters USA Shortlisted for the EIC 2024 North & Central America Awards - Cokebusters 29/08/2024

We are delighted to announce that Cokebusters USA has been shortlisted in two categories for the EIC Regional Award for North & Central America! The categories are 'Culture & Innovation' and 'Service & Solutions'.

Congratulations to our Houston Team and best of luck at the at the EIC Connect Energy USA conference in October!

Cokebusters USA Shortlisted for the EIC 2024 North & Central America Awards - Cokebusters Cokebusters USA has been shortlisted in two categories for the EIC Regional Award for North & Central America

28/08/2024

Many happy returns to these two key players in our UK Operations Team, Damien Robinson and Dave Smith Jnr, who recently celebrated their 40th and 50th birthdays!

27/08/2024

We believe it can be invaluable for our office-based staff to attend site and gain a greater understanding of what our operators do in the field. This gives support team members an opportunity to meet face to face with contacts they had previously communicated with exclusively by phone or email.

Cokebusters Safety Manager commented: "Building strong relationships starts with understanding and trust. By meeting clients onsite, we not only ensure their safety needs are met but also forge connections that lead to lasting partnerships."

Our Houston team recently completed a site visit in Louisiana and attended a contractor safety meeting where they were briefed on the client's new onboarding process systems. Cokebusters Safety Manager Paul Kelleher, CRSP, SMS, EP, Operations Coordinator Lizbett Gonzalez and Operations Assistant Paula Plata all appreciated the chance to connect with our customer directly.

Liz Gonzalez said: "Our role involves coordinating site operations and ensuring our resources are optimally positioned to meet client needs. However, until now, we hadn't had the chance to experience the site environment firsthand. This recent opportunity to observe our operators in action was incredibly valuable."

Here's to making every interaction meaningful and every safety measure count!

Gearing Up For The Shutdown Season - Cokebusters 22/08/2024

Having spent the slower summer season concentrating on operator training and equipment resourcing, our teams in Chester and Houston are now gearing up for the new shutdown season ahead. They’ll be trialling our latest and piping tooling; reaching the unpiggable and delivering quality data to help our clients’ overcome their challenges and solve problems on the ground...

Gearing Up For The Shutdown Season - Cokebusters Cokebusters trained operators are looking forward to a new season of site operations as our bespoke equipment and tooling is being prepared.

20/08/2024

We are looking forward to exhibiting and showcasing our latest tools at the EIC (Energy Industries Council) new conference in Abu Dhabi - come along and see us on 3rd September!

15/08/2024

Our MD, James Phipps, has been invited to serve as a judge for the "World Energy Supply Chain Awards 2024" by the EIC!

134 companies participated in this award process. You can learn more about the amazing success stories across the 15 categories of awards that the judges assessed by reading the EIC 204 Report here – https://www.the-eic.com/MediaCentre/Publications/SurviveandThrive

Come along to the ceremonies! Find out how you can attend the awards here - https://www.the-eic.com/Events/EICAwards2024

To learn more about the EIC (Energy Industries Council) and its membership, products and services visit https://www.the-eic.com/



With Stuart R Broadley HonFEI (Energy Industries Council)

13/08/2024

Our Director of Technology, Nick Bettley, gives an insight into the real value our patented piping technology can bring to our clients in the energy sector.

Through our consistent investment in R & D, this as been evolving and improving for two decades. We are excited to break new ground each year; enabling us to bring innovative, robust and accurate inspection tools to the market.

08/08/2024

At Cokebusters we don't stand still! Our teams are constantly pushing to break new ground and improve our technology in order to deliver the best possible services to our valued clients.

We recently embarked on our second Knowledge Transfer Partnership with University of Strathclyde, West of Scotland KTP Centre, Innovate UK and the Welsh Government to investigate the possibility of using to enhance our service and deliver the highest quality data in a timely manner. Our objective is to improve process efficiency and further minimise downtime for our customers, whilst simultaneously improving the quality of information we deliver!

Hear from our new KTP associate who will tell you more and visit our website for more information... https://cokebusters.com/ktp-revolutionising-inspection-through-machine-learning/

06/08/2024

Many of you will know last month descended on Houston, causing significant damage and leading to a power outage at our premises there. As the city began to pick up the pieces, the storm system shifted north and caused tornadoes in Illinois. One of our clients there was hit hard and despite recovery efforts at home, our team knew they had to act quickly.

Four specialised units and accompanying operators were despatched to Illinois, where they were able to help restore essential operations for our client.

This experience highlighted our team's exceptional preparedness and resilience. Mother Nature will sometimes throw curveballs our way, but thanks to everyone’s dedication Cokebusters was able to turn a challenging situation into a success.

01/08/2024

The challenge of internally inspecting so called "unpiggable" pipelines is familiar to many operators. At Cokebusters we have been on a mission to solve this problem for almost twenty years and continue to invest heavily in to improve upon the design of our patented 3rd and 4th generation single module pigs.

Our 3rd generation inspection tool can rapidly scan internal and external pipe surfaces across a diameter range of 2.5”-12” ID. And our bespoke 4th generation device is believed to be the smallest intelligent pig worldwide, operating down to 1.5” ID.

These "smart" pigs are suited not only to the complex serpentine coil networks found within heaters and steam generators, but also to process piping systems and pipelines. We'll be testing these tools in subsea pipelines for the first time in the coming weeks and look forward to sharing the results with you!

Visit our website to learn more... https://cokebusters.com/piping-inspection/

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Our Story

Cokebusters roots reach back to the beginnings of fired heater decoking with pigs (pigging). Back in 1993 two senior members of Cokebusters worked on the first mechanical decoke in Europe at the Elf Refinery in Wales. Smart Pig R&D began in the late 1990s, with the first patent application made by John Phipps in May 2000.

In April 2005 the incorporation of Cokebusters Ltd. brought together the long heritage of “pigging” and the forward thinking endeavours of tube inspection under one roof. The company has been going from strength to strength ever since, functioning out of our pre-war Armoury Building on Hawarden Aviation Park just a stone’s throw from the BAe/Airbus Factory.

The wealth of industrial experience accumulated by our team of engineers and operators has informed our ability to develop innovative technologies which enable us to best serve our clients. For example, after years of mechanical decoking, it was the close understanding of furnace tube geometry which led to the single-bodied Merlin Mark IV Smart Pig. As a consequence, Cokebusters is now the only company in the world to offer a high performance Combined Service of expert decoking and tube inspection, delivered with time and cost efficiency.

Videos (show all)

KTP – Revolutionising Inspection Through Machine Learning
The challenge of internally inspecting so called "unpiggable" pipelines is familiar to many operators. At Cokebusters we...
Welcome Cokebusters USA
Who are the Cokebusters?  We have a few new followers on this page, so we thought we'd introduce ourselves!We're a passi...
Cokebusters' new manufacturing workshop is nearing completion at the Technology Centre in Chester, UK.  The skilled work...
Mechanical cleaning, #decoking, #descaling, #pigging... whatever you like to call it, Cokebusters has been an industry l...
We've had lots to #celebrate this week as Operations Supervisor, Nick Rawlinson, and Pig Technician, Ian Calvin, mark 15...
Our American and British workshop teams have been joining forces this week to rebuild of one of the Cummins engines on D...
Cokebusters New Manufacturing Workshop designed to streamline production of our bespoke pumping units.
CB#19 is one of the largest machines we have constructed thus far. Here are some key stats:-48 feet longdouble pumping S...
Regular decoking and inline inspection
In-Line Tube Inspection Technology

Telephone

Address


The Armoury Building, Bae/airbus Estate
Chester
CH40GZ

Opening Hours

Monday 8am - 4:30pm
Tuesday 8am - 4:30pm
Wednesday 8am - 4:30pm
Thursday 8am - 4:30pm
Friday 8am - 4:30pm

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