Jicon Technologies Pvt Ltd

AUTOMATIC CAPSULE FILLING MACHINE ENSULE–2000
1. Overview
The machine is designed and further improved on the basis of original full automatic capsule filling machine from aboard. With high technology and exclusive performance, it has reached international performance standards. It is an ideal equipment for filling empty hard gelatin capsules with medicine in pharmaceutical industry with full compliance to GMP requirements.
Standard equipment incorporates PLC programmable controller, step less frequency inverter, touch panel operation. PLC system includes detection of low level of capsules and powder in hopper that automatically activates alarm and shut down, and resets automatic alarm after troubleshooting.

2. Usage
It is suitable for filling of powder, tablet and pellets in capsules.

3. Features
1. Good-looking appearances, exquisite workmanship, ease of operation, simplicity of use.
2. Powder ‘Tamping’ station and dozing disk are designed as one unit that ensures accurate alignment of dozing disk and tamping pins without any deviation. This avoids friction between tamping pins and dozing disk, improves filling precision, furthermore, greatly enhances the machine life.
3. Improper and unopened capsules can be automatically ejected, the medicine in the capsule can be recycled and be reused, and thus it can improve greatly the economic efficiency.
4. Simple, convenient and easy dismantling, cleaning, re-assembling and adjusting of various parts facilitates quick change-over from one product to another and from one capsule size to another.
5. Capsule loading accuracy ≥99%, with precise dosage.
6. Stable in running, safe and reliable.

4. TECHNICAL SPECIFICATIONS

o Rated output 2000 capsules per minute (120,000 per hour) max.
o Product handled: powder as standard. Pellet and tablet feeding devices optional
o Dozing System: Tamping (slug formation through progressive compression)
o Fill tolerance: 2%
o Fill weight range: 3 - 1500 mg
o Capsule types: Hard gelatin / cellulose
o Suitability for capsule size: 0, 1, 2, 3 and 4- with size changeover
o Electrical Data: 380/415 V, 50/60 Hz, 3 Ph/N/E
o Power consumption: 8 KVA connected load
o Vacuum requirement (capsule separation): 1500 LPM at 24" of Hg
o Compressed air requirement: 170 LPM at 5-7 bar pressure
o Dust extractor: 3000 LPM
o Gross wt: 1450 kg.
For more info visit us at https://www.jicon.in/ahmedabad/latest-updates/1?utm_source=facebookpage

AUTOMATIC CAPSULE FILLING MACHINE ENSULE–2000
1. Overview
The machine is designed and further improved on the basis of original full automatic capsule filling machine from aboard. With high technology and exclusive performance, it has reached international performance standards. It is an ideal equipment for filling empty hard gelatin capsules with medicine in pharmaceutical industry with full compliance to GMP requirements.
Standard equipment incorporates PLC programmable controller, step less frequency inverter, touch panel operation. PLC system includes detection of low level of capsules and powder in hopper that automatically activates alarm and shut down, and resets automatic alarm after troubleshooting.

2. Usage
It is suitable for filling of powder, tablet and pellets in capsules.

3. Features
1. Good-looking appearances, exquisite workmanship, ease of operation, simplicity of use.
2. Powder ‘Tamping’ station and dozing disk are designed as one unit that ensures accurate alignment of dozing disk and tamping pins without any deviation. This avoids friction between tamping pins and dozing disk, improves filling precision, furthermore, greatly enhances the machine life.
3. Improper and unopened capsules can be automatically ejected, the medicine in the capsule can be recycled and be reused, and thus it can improve greatly the economic efficiency.
4. Simple, convenient and easy dismantling, cleaning, re-assembling and adjusting of various parts facilitates quick change-over from one product to another and from one capsule size to another.
5. Capsule loading accuracy ≥99%, with precise dosage.
6. Stable in running, safe and reliable.

4. TECHNICAL SPECIFICATIONS

o Rated output 2000 capsules per minute (120,000 per hour) max.
o Product handled: powder as standard. Pellet and tablet feeding devices optional
o Dozing System: Tamping (slug formation through progressive compression)
o Fill tolerance: 2%
o Fill weight range: 3 - 1500 mg
o Capsule types: Hard gelatin / cellulose
o Suitability for capsule size: 0, 1, 2, 3 and 4- with size changeover
o Electrical Data: 380/415 V, 50/60 Hz, 3 Ph/N/E
o Power consumption: 8 KVA connected load
o Vacuum requirement (capsule separation): 1500 LPM at 24" of Hg
o Compressed air requirement: 170 LPM at 5-7 bar pressure
o Dust extractor: 3000 LPM
o Gross wt: 1450 kg.
For more info visit us at https://www.jicon.in/latest-updates/1?utm_source=facebookpage

AUTOMATIC BLISTER PACKING MACHINE BLISTRIP-II
1.0 GENERAL WORKING PRINCIPLE.
BLISTRIP - II is an automatic blister packing machine mainly utilised for packing of smaller and regular shaped solid articles such as pharmaceutical tablets, capsules, dragees etc., in blister packs. The Blister Forming, Product Feeding and Sealing operations are continuous by rotary motion while the indexing and punching operations are of intermittent reciprocating motion.
The output capacity of the machine depends on the product characteristics and thus on the type of feeding device. In case of slightly curved or flat tablets upto 10mm dia an output of 300 packs per minute for BLISTRIP - II can be optimally achieved.
The packing materials namely PVC film and the lidding material namely Aluminum foil (or Glassine Paper foil) with heat sealable VMCH lacquer are required for blister packing and are drawn off from reel stock. The blister packs which are punched out from main web can either be collected in bins or transferred over a conveyor belt for further handling. The trim waste is sheared off in small pieces to allow easy disposal.

2.0 STANDARD ACCESSORIES AND MOUNTINGS.
2.0.1 AC Variable Speed Drive.
2.0.2 Built-in Control Panel
2.0.3 Rotary Contact Heating System for PVC film.
2.0.4 Foil and Film Reel Holders.
2.0.5 Thermoforming Station with Vacuum Pump.
2.0.6 Vi****ory Feeder.
2.0.7 Pressure Sealing Roller Assembly with Checkered Engraved Pattern.
(For sealing of continuously printed Alu. Foil).
2.0.8 Flexographic Over Printing Unit.
2.0.9 Web Indexing Mechanism (ratchet type).
2.0.10 Pack Punching Station.
2.0.11 One Set of STANDARD CHANGE-OVER PARTS - as listed in point 2.1 below.
(To suit any one product in one configuration).
2.1 SET OF STANDARD CHANGE-OVER PARTS.
2.1.1 Blister Forming Roller.
2.1.2 Counter Sealing Roller.
2.1.3 Inclined Feed Channel.
2.1.4 Guide Track.
2.1.5 Cutting Punch.
2.2 OPTIONAL CHANGE PARTS.
2.2.1 Scoring Unit. (To be fitted on Guide Track)
2.2.2 Spare Stereo Drum of Over Printing Unit.
2.2.3 Embossing in Cutting Punch.
2.2.4 Perforation in Cutting Punch.

3.0 SPECIAL ACCESSORIES AND MOUNTINGS
3.0.1 Photo Optical Print Image Control. (Print Registration Control)
3.0.2 Camera Inspection and Rejection System
3.0.3 Additional punching station on machine for separate embossing / perforation
3.0.4 PLC control of machine with touchscreen HMI
3.1 SPECIAL CHANGE-OVER PARTS.
3.1.1 Pressure Sealing Roller Assembly for print resistered sealing (if opted for feature 3.0.1)
3.1.2 Embossing / Perforation Tool for additional punching station (if opted for feature 3.0.3)

TECHNICAL SPECIFICATIONS

BASE MATERIAL: MAX WIDTH:
(PVC / PVC-PVDC / PE-PVDC)
0.2 TO .3 THICK; IN REEL FORM MAX. 440. 210
LIDDING MATERIAL : MAX. WIDTH :
(HSL COATED HARD ALU / GLASSINE FOIL)
0.02 TO 0.04 THICK; IN REEL FORM MAX. 220. 206
MAX. PACK SIZE : (1 UP)
(2 UP)
(3 UP) 110 x 202
110 x 100
110 x 64
MIN. PACK SIZE : 25 x 45 (1 UP)
MAX. FORMING DEPTH: 10 mm (EXTENDABLE TO 20)
MAX. WEB SPEED : 5 METERS / MIN.
MAX. OUTPUT* : PACKS / MIN : 250 (2 UP)
350 (3 UP)
MAX. STROKES / MIN : 150
COMPRESSED AIR PRESSURE (BAR) 6
AIR CONSUMPTION (LIT / MIN) 350
ELECTRICAL POWER CONNECTION DETAILS : 440 V, 3PH, AC, +N, +EARTH (OTHER VOLTAGE ON REQUEST.)
POWER CONSUMPTION :
PEAK :
AVERAGE :
7.5 Kw
5 Kw
CHILLED WATER REQUIREMENT :
(18 TO 20 C) AT 3 BAR PRESSURE 120 LIT / HR.
For more info visit us at https://www.jicon.in/ahmedabad/latest-updates/1?utm_source=facebookpage

AUTOMATIC BLISTER PACKING MACHINE BLISTRIP-II
1.0 GENERAL WORKING PRINCIPLE.
BLISTRIP - II is an automatic blister packing machine mainly utilised for packing of smaller and regular shaped solid articles such as pharmaceutical tablets, capsules, dragees etc., in blister packs. The Blister Forming, Product Feeding and Sealing operations are continuous by rotary motion while the indexing and punching operations are of intermittent reciprocating motion.
The output capacity of the machine depends on the product characteristics and thus on the type of feeding device. In case of slightly curved or flat tablets upto 10mm dia an output of 300 packs per minute for BLISTRIP - II can be optimally achieved.
The packing materials namely PVC film and the lidding material namely Aluminum foil (or Glassine Paper foil) with heat sealable VMCH lacquer are required for blister packing and are drawn off from reel stock. The blister packs which are punched out from main web can either be collected in bins or transferred over a conveyor belt for further handling. The trim waste is sheared off in small pieces to allow easy disposal.

2.0 STANDARD ACCESSORIES AND MOUNTINGS.
2.0.1 AC Variable Speed Drive.
2.0.2 Built-in Control Panel
2.0.3 Rotary Contact Heating System for PVC film.
2.0.4 Foil and Film Reel Holders.
2.0.5 Thermoforming Station with Vacuum Pump.
2.0.6 Vi****ory Feeder.
2.0.7 Pressure Sealing Roller Assembly with Checkered Engraved Pattern.
(For sealing of continuously printed Alu. Foil).
2.0.8 Flexographic Over Printing Unit.
2.0.9 Web Indexing Mechanism (ratchet type).
2.0.10 Pack Punching Station.
2.0.11 One Set of STANDARD CHANGE-OVER PARTS - as listed in point 2.1 below.
(To suit any one product in one configuration).
2.1 SET OF STANDARD CHANGE-OVER PARTS.
2.1.1 Blister Forming Roller.
2.1.2 Counter Sealing Roller.
2.1.3 Inclined Feed Channel.
2.1.4 Guide Track.
2.1.5 Cutting Punch.
2.2 OPTIONAL CHANGE PARTS.
2.2.1 Scoring Unit. (To be fitted on Guide Track)
2.2.2 Spare Stereo Drum of Over Printing Unit.
2.2.3 Embossing in Cutting Punch.
2.2.4 Perforation in Cutting Punch.

3.0 SPECIAL ACCESSORIES AND MOUNTINGS
3.0.1 Photo Optical Print Image Control. (Print Registration Control)
3.0.2 Camera Inspection and Rejection System
3.0.3 Additional punching station on machine for separate embossing / perforation
3.0.4 PLC control of machine with touchscreen HMI
3.1 SPECIAL CHANGE-OVER PARTS.
3.1.1 Pressure Sealing Roller Assembly for print resistered sealing (if opted for feature 3.0.1)
3.1.2 Embossing / Perforation Tool for additional punching station (if opted for feature 3.0.3)

TECHNICAL SPECIFICATIONS

BASE MATERIAL: MAX WIDTH:
(PVC / PVC-PVDC / PE-PVDC)
0.2 TO .3 THICK; IN REEL FORM MAX. 440. 210
LIDDING MATERIAL : MAX. WIDTH :
(HSL COATED HARD ALU / GLASSINE FOIL)
0.02 TO 0.04 THICK; IN REEL FORM MAX. 220. 206
MAX. PACK SIZE : (1 UP)
(2 UP)
(3 UP) 110 x 202
110 x 100
110 x 64
MIN. PACK SIZE : 25 x 45 (1 UP)
MAX. FORMING DEPTH: 10 mm (EXTENDABLE TO 20)
MAX. WEB SPEED : 5 METERS / MIN.
MAX. OUTPUT* : PACKS / MIN : 250 (2 UP)
350 (3 UP)
MAX. STROKES / MIN : 150
COMPRESSED AIR PRESSURE (BAR) 6
AIR CONSUMPTION (LIT / MIN) 350
ELECTRICAL POWER CONNECTION DETAILS : 440 V, 3PH, AC, +N, +EARTH (OTHER VOLTAGE ON REQUEST.)
POWER CONSUMPTION :
PEAK :
AVERAGE :
7.5 Kw
5 Kw
CHILLED WATER REQUIREMENT :
(18 TO 20 C) AT 3 BAR PRESSURE 120 LIT / HR.
For more info visit us at https://www.jicon.in/latest-updates/1?utm_source=facebookpage

Semi-Automatic Container Filling Machine
A simple and sturdy semi-automatic container filling machine for filling cream, paste, ointment, wax polish, grease, jam, sauce etc. in plastic or tin containers or jars, bottles etc
Containers like flat tins, bottles are to be manually placed under the filling nozzles. No-Container-No-Fill device will stop the machine if container is not in place. SS jacketed hopper with 2 kw heater and stirrer can be provided as an option to facilitate easy filling of highly viscous products. Filled containers are to be manually removed from machine and replaced with next empty container.
FEATURES:
• Can fill liquid Or creams of various viscosity
• No –Container – No – Fill interlock
• Tail Cutting arrangement after dozing
• Easy change over from one size to another
• Fill quantity can be accurately adjusted
• Fill accuracy up to ±0.5%
• Simple in operation and maintenance
• Continuous Motorized operation
• AC variable speed drive for adjustment of machine speed
• Jar (or container) to be manually placed under filling nozzle
• All contact parts in S.S. 304 construction.
• 30 / 50 liter Product Hopper For more info visit us at https://www.jicon.in/latest-updates/1?utm_source=facebookpage

Semi-Automatic Container Filling Machine
A simple and sturdy semi-automatic container filling machine for filling cream, paste, ointment, wax polish, grease, jam, sauce etc. in plastic or tin containers or jars, bottles etc
Containers like flat tins, bottles are to be manually placed under the filling nozzles. No-Container-No-Fill device will stop the machine if container is not in place. SS jacketed hopper with 2 kw heater and stirrer can be provided as an option to facilitate easy filling of highly viscous products. Filled containers are to be manually removed from machine and replaced with next empty container.
FEATURES:
• Can fill liquid Or creams of various viscosity
• No –Container – No – Fill interlock
• Tail Cutting arrangement after dozing
• Easy change over from one size to another
• Fill quantity can be accurately adjusted
• Fill accuracy up to ±0.5%
• Simple in operation and maintenance
• Continuous Motorized operation
• AC variable speed drive for adjustment of machine speed
• Jar (or container) to be manually placed under filling nozzle
• All contact parts in S.S. 304 construction.
• 30 / 50 liter Product Hopper For more info visit us at https://www.jicon.in/ahmedabad/latest-updates/1?utm_source=facebookpage

Horizontal Cartoning Machine for Bottles Model : JCT-100BT

General Description:

JCT-100 range of cartoning machines are intermittent motion horizontal cartoning machines. They are suitable for cartoning of tubes, bottles, bars and blister packs. The JCT-100BT model machine is made suitable for bottles. There is an turntable which delivers bottles on a conveyor. The conveyor has a singling arrangement for bottles where bottles are fed onto the conveyor belt of the cartoning machine one by one.
This sophisticated machine incorporates latest in pneumatic, electronic, photo sensing and mechanical mechanism technology. It is highly operator friendly, easy to use and maintain machine.

Features
• The unit is made compact and versatile as per GMP norms.
• The structure is made of SS 304.
• Rigid vibration free construction for trouble free performance.
• The synchronized horizontal pushing system for feeding the bottles in the machine.
• Specially designed intermittent motion adjustable conveyor for conveying the bottles and specially designed chain type intermittent feeder conveyor for the cartons.
• Automatic leaflet inserting device with the required no of folds 2, 3, 4 (optional).
• The machine has a facility of no leaflet reject system.
• Carton stacker has a facility of stacking 300 Cartons.
• Facility of no bottle no carton.
• Facility of no cartons machine stop.
• Provision of safety interlock of door opening.
• Specially designed vacuum device for pick up of cartons and opening of cartons.
• For the various sizes of products machine has the facility to adjust chain width.
• For various sizes of products machine has facility for height adjustment by the mean of adjusting screws.
• For various sizes of products machine has facility for length adjustment by the mean of adjustable guide plate,
• Adjustable flaps closing system for both side top and bottom flaps for various sizes of cartons.
• Very less change parts required for change over of the product.
• The whole operation is controlled by easy to operate PLC.
• Speed of the machine is synchronized with the PLC and easy to adjust by mean of HMI.
• Product counter facility is inbuilt.
• Any kind of fault will be displayed on touch screen HMI for easy understanding and attending for the same.
• Machine has online embossing facility for the batch coding (optional).
• Machine can have the facility of closing cartons with hot melt glue system (optional).
• Most reliable and proven mechanical components, pneumatics, electrical and electronic components are used in the machine.

Functions
• The cartoning machine includes an automatic station to form the cartons. The carton boxes are held by vacuum
• No suction of carton if missing bottle
• Rejection of carton if missing leaflet
• Machine stops if no leaflet for several cycles
• Display of machine faults, speed and finished products counting
• Machine stops if no cartons.
• Stable performance, operation is easy Controls

Sensors
• Bottle presence detection sensor
• Leaflet presence detection sensor
• Carton present detection sensor

Technical Data

Machine Weight & Dimensions
Type JCT-100BT
Dimensions in mm 3100×1100×1550(L×W×H)
Weight in kg 1400

Output & Speed
Maximum Rated Output 100 cartons/min

Unfolded Leaflets Specifications (optional)
Grammage Between 60 to 70 gsm
Size range 100 x 100 mm to 250 ×190mm
Fold range 1 to 4 fold

Carton Specifications
Grammage Between 250~350 gsm
Carton Size (mm) Minimum Maximum
Length 70 200
Width 30 120
Height 15 70

Utilities
Standard power supply 415 / 380V – 50Hz
Power consumption in KW 1.5kW
Air consumption Up to 300 L/min
Compressed Air Pressure 6 bar
Noise ＜70 dB
For more info visit us at https://www.jicon.in/latest-updates/1?utm_source=facebookpage

Horizontal Cartoning Machine for Bottles Model : JCT-100BT

General Description:

JCT-100 range of cartoning machines are intermittent motion horizontal cartoning machines. They are suitable for cartoning of tubes, bottles, bars and blister packs. The JCT-100BT model machine is made suitable for bottles. There is an turntable which delivers bottles on a conveyor. The conveyor has a singling arrangement for bottles where bottles are fed onto the conveyor belt of the cartoning machine one by one.
This sophisticated machine incorporates latest in pneumatic, electronic, photo sensing and mechanical mechanism technology. It is highly operator friendly, easy to use and maintain machine.

Features
• The unit is made compact and versatile as per GMP norms.
• The structure is made of SS 304.
• Rigid vibration free construction for trouble free performance.
• The synchronized horizontal pushing system for feeding the bottles in the machine.
• Specially designed intermittent motion adjustable conveyor for conveying the bottles and specially designed chain type intermittent feeder conveyor for the cartons.
• Automatic leaflet inserting device with the required no of folds 2, 3, 4 (optional).
• The machine has a facility of no leaflet reject system.
• Carton stacker has a facility of stacking 300 Cartons.
• Facility of no bottle no carton.
• Facility of no cartons machine stop.
• Provision of safety interlock of door opening.
• Specially designed vacuum device for pick up of cartons and opening of cartons.
• For the various sizes of products machine has the facility to adjust chain width.
• For various sizes of products machine has facility for height adjustment by the mean of adjusting screws.
• For various sizes of products machine has facility for length adjustment by the mean of adjustable guide plate,
• Adjustable flaps closing system for both side top and bottom flaps for various sizes of cartons.
• Very less change parts required for change over of the product.
• The whole operation is controlled by easy to operate PLC.
• Speed of the machine is synchronized with the PLC and easy to adjust by mean of HMI.
• Product counter facility is inbuilt.
• Any kind of fault will be displayed on touch screen HMI for easy understanding and attending for the same.
• Machine has online embossing facility for the batch coding (optional).
• Machine can have the facility of closing cartons with hot melt glue system (optional).
• Most reliable and proven mechanical components, pneumatics, electrical and electronic components are used in the machine.

Functions
• The cartoning machine includes an automatic station to form the cartons. The carton boxes are held by vacuum
• No suction of carton if missing bottle
• Rejection of carton if missing leaflet
• Machine stops if no leaflet for several cycles
• Display of machine faults, speed and finished products counting
• Machine stops if no cartons.
• Stable performance, operation is easy Controls

Sensors
• Bottle presence detection sensor
• Leaflet presence detection sensor
• Carton present detection sensor

Technical Data

Machine Weight & Dimensions
Type JCT-100BT
Dimensions in mm 3100×1100×1550(L×W×H)
Weight in kg 1400

Output & Speed
Maximum Rated Output 100 cartons/min

Unfolded Leaflets Specifications (optional)
Grammage Between 60 to 70 gsm
Size range 100 x 100 mm to 250 ×190mm
Fold range 1 to 4 fold

Carton Specifications
Grammage Between 250~350 gsm
Carton Size (mm) Minimum Maximum
Length 70 200
Width 30 120
Height 15 70

Utilities
Standard power supply 415 / 380V – 50Hz
Power consumption in KW 1.5kW
Air consumption Up to 300 L/min
Compressed Air Pressure 6 bar
Noise ＜70 dB
For more info visit us at https://www.jicon.in/ahmedabad/latest-updates/1?utm_source=facebookpage

CAPSULE POLISHER With Half Filled Capsule Sorter as an Option
This machine can be placed in such a way as to receive capsules directly from the discharge chute of a capsule filling machine. As the capsules are fed into the polishing chamber from the in feed hopper, the spiral brush pushes the capsules towards the delivery chute against the force of gravity. During this process, the capsules undergo a rubbing action against the nylon bristles and surface powder gets removed. The continuous rubbing action of capsules against the rotating brush ensures complete polishing of capsules.

This Capsule Polisher machine uses rotating brush principle to clean capsules on continuous basis.
• All the components coming in contact with capsules are in SS or approved materials. The polishing chamber is of SS and lined with nylon net.
• The polishing chamber inclination can be adjusted to suit the formulation.
• Provision of compressed air for cleaning nylon brush.
• The polishing chamber is to be connected to a dust collector to suck de-dusted powder from the polishing chamber. This helps improving the polishing quality.
• No change parts are required for different size of capsules.
• Easy to dismantle, wash and reassemble.
• Very little maintenance is required for this machine except for periodic cleaning.
• compact in size, easy to shift and occupies minimum floor area
• Mounted on a stand with locking type wheels and can be freely moved about and taken to any place for putting it in operation.
• A compressed air operated controlled air blow type half filled capsule sorter can be attached to the
polisher machine as an option. This works on the principle of buoyancy. This system blows out half filled capsules, fragments, loose caps and body parts of a capsule etc.
The machine has a provision to be connected to a ‘Dust Collector Unit’. This unit induces a partial vacuum inside polishing chamber and sucks all the loose particles that is removed by brushing action. Sucked particles are collected in a filter within this ‘Dust Collector Unit’
Technical Specifications
Model CPM-100
Capacity 120,000 capsules per hr
Motor Rating 0.18 kw
Weight 50 kg
Dimensions 1000 x 700 x 950
For more info visit us at https://www.jicon.in/latest-updates/1?utm_source=facebookpage

CAPSULE POLISHER With Half Filled Capsule Sorter as an Option
This machine can be placed in such a way as to receive capsules directly from the discharge chute of a capsule filling machine. As the capsules are fed into the polishing chamber from the in feed hopper, the spiral brush pushes the capsules towards the delivery chute against the force of gravity. During this process, the capsules undergo a rubbing action against the nylon bristles and surface powder gets removed. The continuous rubbing action of capsules against the rotating brush ensures complete polishing of capsules.

This Capsule Polisher machine uses rotating brush principle to clean capsules on continuous basis.
• All the components coming in contact with capsules are in SS or approved materials. The polishing chamber is of SS and lined with nylon net.
• The polishing chamber inclination can be adjusted to suit the formulation.
• Provision of compressed air for cleaning nylon brush.
• The polishing chamber is to be connected to a dust collector to suck de-dusted powder from the polishing chamber. This helps improving the polishing quality.
• No change parts are required for different size of capsules.
• Easy to dismantle, wash and reassemble.
• Very little maintenance is required for this machine except for periodic cleaning.
• compact in size, easy to shift and occupies minimum floor area
• Mounted on a stand with locking type wheels and can be freely moved about and taken to any place for putting it in operation.
• A compressed air operated controlled air blow type half filled capsule sorter can be attached to the
polisher machine as an option. This works on the principle of buoyancy. This system blows out half filled capsules, fragments, loose caps and body parts of a capsule etc.
The machine has a provision to be connected to a ‘Dust Collector Unit’. This unit induces a partial vacuum inside polishing chamber and sucks all the loose particles that is removed by brushing action. Sucked particles are collected in a filter within this ‘Dust Collector Unit’
Technical Specifications
Model CPM-100
Capacity 120,000 capsules per hr
Motor Rating 0.18 kw
Weight 50 kg
Dimensions 1000 x 700 x 950
For more info visit us at https://www.jicon.in/ahmedabad/latest-updates/1?utm_source=facebookpage

Leak Test Apparatus Model LTA-300D
This apparatus is an ideal instrument to check sealing integrity of Blister Packs; Strip Packs; Sachet and Pouch Packs etc. It is also used for checking leaks from Capped Bottles; Induction Sealed Containers; Sealed Or Crimped Tubes etc. The old method of separate desiccator and huge vacuum pump is replaced with this new Leak Test Apparatus in GMP Stainless Steel body with phenomenal compactness.
The instrument is equipped with long lasting vacuum pump, which gives higher level of vacuum in shortest possible time. Die pressed polycarbonate vacuum desiccator sustains vacuum for long time.
A vacuum gauge is provided to indicate vacuum level. A vacuum flow control cm isolation valve is provided to disconnect the vacuum source, thus avoiding the need of continuous running of vacuum pump. A digital timer is provided to set vacuum hold time as desired. The apparatus’s amazing compactness saves lot of valuable space in process control laboratories.

FEATURES
1. Ideal for Checking Sealing Integrity of Blister Strip and Pouch Packs, Capped Bottles etc.
2. Extremely Compact Construction
3. Very Low Noise Level
4. Polycarbonate Vacuum Desiccator Sustains Vacuum for long time
5. Stainless Steel (GMP) Construction
6. Built-in Vacuum Gauge and Isolation Valve 0-5 Minutenmer for Auto-Stop Vacuum Level Up to 550 mm of Hg.
For more info visit us at https://www.jicon.in/latest-updates/1?utm_source=facebookpage

Leak Test Apparatus Model LTA-300D
This apparatus is an ideal instrument to check sealing integrity of Blister Packs; Strip Packs; Sachet and Pouch Packs etc. It is also used for checking leaks from Capped Bottles; Induction Sealed Containers; Sealed Or Crimped Tubes etc. The old method of separate desiccator and huge vacuum pump is replaced with this new Leak Test Apparatus in GMP Stainless Steel body with phenomenal compactness.
The instrument is equipped with long lasting vacuum pump, which gives higher level of vacuum in shortest possible time. Die pressed polycarbonate vacuum desiccator sustains vacuum for long time.
A vacuum gauge is provided to indicate vacuum level. A vacuum flow control cm isolation valve is provided to disconnect the vacuum source, thus avoiding the need of continuous running of vacuum pump. A digital timer is provided to set vacuum hold time as desired. The apparatus’s amazing compactness saves lot of valuable space in process control laboratories.

FEATURES
1. Ideal for Checking Sealing Integrity of Blister Strip and Pouch Packs, Capped Bottles etc.
2. Extremely Compact Construction
3. Very Low Noise Level
4. Polycarbonate Vacuum Desiccator Sustains Vacuum for long time
5. Stainless Steel (GMP) Construction
6. Built-in Vacuum Gauge and Isolation Valve 0-5 Minutenmer for Auto-Stop Vacuum Level Up to 550 mm of Hg.
For more info visit us at https://www.jicon.in/ahmedabad/latest-updates/1?utm_source=facebookpage

FLAT PLATE AUTOMATIC BLISTER PACKING MACHINE ALBLIS-I
BRIEF DESCRIPTION

1.0 GENERAL WORKING PRINCIPLE
ALBLIS-I is a versatile ‘Flat Plate’ intermittent motion automatic blister packing machine that can produce Alu-Alu blister packs by cold forming method as well as PVC-Alu blister packs by thermoforming method. This machine is utilized for packing of smaller and regular shaped solid articles such as pharmaceutical tablets, capsules, dragees etc., in Alu-Alu or PVC-Alu blister packs. This machine can also be used for packing of Ampoules, Vials, Tubes as well as cream. paste, jam etc in PVC-Alu blister packs. The Blister Forming, Sealing, Indexing and Punching operations are of intermittent reciprocating motion. Various types and styles of product feeding devices are offered to suit different application.
The output capacity of the machine depends on the product characteristics and thus on the type of feeding device. Normally for cold forming operation to produce Alu-Alu blisters this machine would operate at 25 cycles per minute and for thermoforming operation to produce PVC-Alu blisters it would operate at 30 cycles per minute.
The packing materials namely cold forming laminated Aluminium foil or thermoforming PVC film and the lidding material namely Aluminium foil (or Glassine Paper foil) with heat sealable VMCH lacquer are required for blister packing and are drawn off from reel stock. The blister packs, which are punched out from main web, can either be collected in bins or transferred over a conveyor belt for further handling. The trim waste is wound on a roll for easy disposal.The standard configuration of machine is for producing of Alu-Alu blisters suitable for pharmaceutical tablets, capsules, dragees etc. The standard configuration may be opted out or can be combined with other configurations.
2.0 Standard Accessories And Mountings.
2.0.1 AC Inverter Variable Speed Drive
2.0.2 Built in control Panel
2.0.3 Contact Heating System for PVC Film
2.0.4 Foil and Film Reel Holders
2.0.5 Mechanically Operated Cold Forming Station
2.0.6 Vertical Product Feeding System with Vi****or
2.0.7 Pneumatically Operated Sealing Station (with retraction facility)
2.0.8 Web Indexing Mechanism (Mechanical + Pneumatically operated)
2.0.9 Mechanically Operated Pack Punching Station
2.0.10 One Set of STANDARD CHANGE - OVER PARTS - as listed in point 2.1 below.
2.0.11 Flexographic Over Printing Unit

2.1 Set Of Standard Change-Over Parts.
2.1.1 Cold Forming Mould (Alu-Alu Forming).
2.1.2 Ribbed Feed Bowl
2.1.3 Vertical Feed Channel
2.1.4 Guide Track
2.1.5 Knurled Sealing Plate
2.1.6 Cutting Punch
3.0 Optional Accessories And Mountings (OPTIONS).
3.0.1 B. No. Embossing Tool
3.0.2 Pack Perforation Tool
3.0.3 Photo Optical Print Image Control (Print Registration System)
3.0.4 Electro-Mechanical Non – Fill – Detection and Empty Pack Rejection System
3.0.5 Camera Inspection & Rejection System (with Hi-Res Digital Color Camera Sensor; Windows based Industrial PC and proprietary software)
3.0.6 Acrylic Covering
3.0.7 Thermoforming (PVC) Forming Mould
3.0.8 Motorized Brush Box Feeder

FEATURES:
• Suitable to Produce : ALU + ALU blister packs; PVC + ALU blister packs and various other packaging materials
• PLC controlled operation with touch screen interface
• Variable speed with frequency control drive
• Batch Code over-printer can be mounted
• Various options of product feeding devises available to suit different pack types and products

TECHNICAL SPECIFICATIONS

BASE MATERIAL: MAX WIDTH:
(COLD FORM LAMINATED ALU FOIL / PVC / PVC-PVDC)
0.2 TO .3 THICK; IN REEL FORM MAX. 250. 140
LIDDING MATERIAL : MAX. WIDTH :
(HSL COATED HARD ALU / GLASSINE FOIL)
0.02 TO 0.04 THICK; IN REEL FORM MAX. 220. 140
MAX. PACK SIZE : (1 UP)
(2 UP) 110 x 130
110 x 62
MIN. PACK SIZE : 40 x 45
MAX. FORMING DEPTH: 10
(EXTENDABLE TO 20)
MAX. OUTPUT* : PACKS / MIN : 30 (1 UP)
60 (2 UP)
MAX. STROKES / MIN : 30
COMPRESSED AIR REQUIREMENT 450 Lit / Min at 6 Bar Pressure
ELECTRICAL POWER CONNECTION DETAILS : 32 Amp. 440 V, 3PH, AC, +N, +EARTH (OTHER VOLTAGE ON REQU.)
COLD WATER REQUIREMENT: 60 Lit / Min at 2 Bar Pressure
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