Juggernaut Design

Rugged, sealed connections, and cables that don’t create snag hazards are critical to the survival of tactical equipment.

Sealed Glenair USB connectors with custom over molded strain reliefs = rugged cables that survive the mission.

Wearable technologies rely on cables that are carefully designed to integrate into a kit without creating snag hazards or limited mobility.

Sketching is the first phase of product design here at Juggernaut. This is the final direction for the mountable case for the FZ-N1.

Quantico Tactical Partnered with Juggernaut Design to develope a rugged system to protect, mount and connect the FZ-N1 Device.

Rugged Design - Our specialty, designing rugged products for anything you can throw at it. The FZ-N1 case is no different.

In the first stage of design development, we provide with a plethora of design sketches to narrow down the direction of the final design.

Fitting perfectly in the original equipment speaker housing, our goal was to create a grill/ speaker design that uniquely blended the aesthetics of with the industry leading sound quality of

Juggernaut set out to design the ultimate motorcycle audio experience. audio powered by stage I and stage II speakers deliver ultra-clear highs, super clean mids, and ground thumping bass.

The iSMP4 is a mobile point of sale (mPOS) device that Juggernaut helped design for . The universal tablet enclosure accomodates numerous tablet sizes by switching out only the front bezel.

An important design requirement was developing a case solution that provided numerous comfortable holding positions, allowing merchants to fit their preferred devices with all-day use.

The iSMP4 and corresponding universal tablet enclosure was designed to sustain high volumes of transactions, supporting a broad range of enterprise use cases.

Product Display Wall. The product line has grown to over 100 cases, mounts and cables. Our new Product Wall uses velcro bands to provide a flexible display system that can be quickly configured to demonstrate system options.

Imersion sealing is a critical rugged product requirement. This custom designed 8 station test stand measure IP rating compliance within our facility.

Product History Wall. It's important to take a look at where you have been to point the direction for the future. The history wall highlights the consistent brand evolution for over the last 10 years.

The Punch Marine Compact radio was designed to fit with limited space requirments. Flip through your favorite playlist wihtout even getting out of the water.

Whether you are looking for a source unit for your yaught or SxS, and the Juggernaut design team have you covered with a full lineup of rugged recievers.

The PMX-2 is an AM/FM/WP tuner and compact digital media receiver designed to withstand rugged use in any enviornment.

Dream project - redesign the beer cart! First Step: how much merch and where to put it.

Modular storage components let you configure the cart for variouse types of events; from morning rounds on the course to sunset on the beach.

The wrap around bar is a focal point of the design. The Refresher 1200 leads the market in user centered design innovation.

Full-sized mockups of a motorized TV mount design helped us develop a proprietary concealed cable management system for Nexus 21.

The workflow from CAD model to FDM print allows us to test solutions and make adjustments quickly. It is not uncommon to go through the “update-print-test” cycle multiple times in a single day.

Although 3D printing has become the main method for quick rapid prototyping, we still use foam models to help dial in areas of critical ergonomics.

We have a purpose built facility, made to meet the needs of product development.

Development can be demanding. We ideate, build, test and validate in house.

Our history wall reminds us of how far we’ve come and facilitates in our expertise moving forward with rugged product development.

It is critical to physically evaluate prototypes to verify ergonomics, component size, and positioning.

Gloved use is common in rugged environments. Successful product development at Juggernaut requires validating no impaired use while wearing gloves.

The M5-1500X5 amplifier features a next level Element Ready™ design, built for the rugged environment it's used in.

Juggernaut helped create an IPX6 solution with heavy-duty molded harnesses with sealing gaskets. The resulting package was made for integration with Rockford Fosgate UTV audio kits.

For use in both marine and powersports environments, the M5-1500x5 has conformal-coated PC boards to help protect against dust and water.

The goTenna Pro allows you to venture off-grid and stay connected. Juggernaut worked with goTenna to design a rugged solution that allows you to extend the mission to 18 hrs in all weather conditions. ProX Tether Cable.

Clear, concise instructions make the goTenna ProX Tether Kit a breeze to set-up and ready for the mission.

The goTenna Pro - Tether Cable Kit, combining the goTenna Pro with Juggernaut.Case IMPCT, forming the best in off-grid mobile connectivity tools. IP-67 Sealed USB, 18hr of operation.

Rugged Design. Li-Cor provides scientific equipment that takes the lab to the field measuring plant health. Juggernaut contributed the Industrial Design - Ergo balance and comfort, user interface, visual brand.

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Render or Reality - Juggernaut uses industry-leading software to produce high-quality concepts to evaluate external surfaces and overall appearance details.

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Field Testing- The LI-600 is a lightweight solution designed to withstand the elements of outdoor use in all environments and comfortable to use during long shifts and repetitive motion. Testing the health of plants has never been quicker or easier for researchers.

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Rugged Solutions - , who pioneered the fingerprint and iris scanning software called Ares, were looking to see how their solution could be integrated with a secure, rugged communications solution.